Mitsubishi Outlander XL. Manual — part 1205
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER UNIT AND FRONT DECK CROSSMEMBER ASSEMBLY REMOVAL AND
INSTALLATION
M15502000214USA0000010000
Pre-removal operation
⦆
Engine Coolant Draining (Refer to GROUP 14 - On-vehicles
⦆
Discharging refrigerant (Refer to P.55A-103)
⦆
Front seat assembly removal (Refer to GROUP 52A - Front
⦆
Rear heater duct removal (Refer to P.55A-125).
⦆
Instrument panel assembly removal (Refer to GROUP 52A -
Post-installation Operation
⦆
Instrument panel assembly installation (Refer to GROUP 52A
- Instrumental Panel P.52A-2).
⦆
Rear heater duct installation (Refer to Duct, P.55A-125).
⦆
Front seat assembly installation (Refer to GROUP 52A - Front
⦆
Engine Coolant Refilling (Refer to On-vehicles service P.
⦆
Charging refrigerant (Refer to P.55A-103)
ZC600337
1
6
5
0000
2, 3
4
7
-Pipe coupling
A/C compressor oil:
SUN PAG 56
4
3
2
N
4.9 ± 0.9 N·m
4
N
8
11 ± 4 N·m
98 ± 35 in-lb
11 ± 4 N·m
98 ± 35 in-lb
11 ± 4 N·m
98 ± 35 in-lb
11 ± 4 N·m
98 ± 35 in-lb
20 ± 5 N·m
15 ± 3 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
18 ± 7 N·m
13 ± 5 ft-lb
18 ± 7 N·m
13 ± 5 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb
Removal steps
<<A>>
·
Wiring harness and clamps
1.
Heater hose
·
Heat protector
<<B>>
2.
Suction pipe
Removal steps
<<B>>
3.
Liquid pipe B
4.
O-ring
5.
Drain hose
6.
Front deck crossmember
AIR CONDITIONING
55A-111
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
Removal steps
7.
Heater unit assembly
REMOVAL SERVICE POINTS
<<A>> CONNECTOR DISCONNECTION
ZC6008750038
C-35
C-34
C-33
C-36
C-32
ZC600876045
C-22
C-21
C-20
C-113
C-112
Disconnect the following connectors to remove the front deck
crossmember.
Connector
number
Connector name
C-32
Instrument panel wiring harness
and
floor
wiring
harness
connection
C-33
Instrument panel wiring harness
and
front
wiring
harness
connection
C-34
Instrument panel wiring harness
and
front
wiring
harness
connection
C-35
Instrument panel wiring harness
and
front
wiring
harness
connection
C-36
Instrument panel wiring harness
and
roof
wiring
harness
connection
C-20
Instrument panel wiring harness
and
floor
wiring
harness
connection
C-22
Instrument panel wiring harness
and
floor
wiring
harness
connection
C-112
Instrument panel wiring harness
and front door (RH) wiring
harness connection
C-113
Instrument panel wiring harness
and front door (RH) wiring
harness connection
<<B>> SUCTION FLEXIBLE HOSE AND LIQUID PIPE B
DISCONNECTION
Use the plug which is not breathable because A/C
compressor oil or receiver have high hygroscopicity.
Plug the removed nipple of the pipe, hose and expansion valve
to prevent the entry of dust and dirt.
55A-112
AIR CONDITIONING
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
DISASSEMBLY AND ASSEMBLY
M15502000920USA0000010000
AC5056400000
1
2
3
4
5
6
8
7
N
9
10
11
28
26
28
27
12
13
14
15
17
18
16
19
20
21
22
23
25
24
Disassembly steps
1.
Air intake duct
2.
Clean air filter cover
3.
Clean air filter
4.
Blower motor
5.
Power transistor
6.
Expansion valve cover
7.
Expansion valve
8.
O-ring
9.
Aspirator
10. Heater pipe cover
11. Heater core
12. Upper case assembly
Disassembly steps
13. Evaporator
14. Air thermo sensor
15. Wiring harness
16. Blower case assembly
17. Blower case, upper
18. Blower case, lower
19. A/C-ECU
20. Air mix damper motor
21. Air outlet changeover damper motor
22. Outside/inside air selection damper
motor
23. air outlet changeover damper lever
AIR CONDITIONING
55A-113
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
Disassembly steps
24. Insulator
25. Lower case
26. Air mix damper
Disassembly steps
27. Air outlet changeover damper
28. Upper case
INSPECTION
M15502000933USA0000010000
AIR THERMO SENSOR CHECK
ZC600446
(k
W
)
0000
-10
0
10
20 30 40
0
5
10
15
20
25
Resistance
Temperature °C (°F)
(14) (32) (50) (68) (86) (104)
Check that the resistance shown in the graph is almost satisfied
when measuring the resistance between the terminals under two
or more different temperature conditions.
NOTE:
The temperature condition in checking should be
within the range shown.
55A-114
AIR CONDITIONING
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
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