Mitsubishi Outlander XL. Manual — part 23
ZB600294
AB501407
0000
REPAIR WELDS
A
B
A
B
C
(With the rear pillar reinforcement lower removed)
(With the rear pillar reinforcement lower removed)
NOTE:
Refer to the Quarter Outer section
on P.3-23for the welding points with the quarter
outer.
WELDED PANEL REPLACEMENT
3-41
QUARTER INNER (PARTIAL REPLACEMENT)
AB501469
ZB600969
C
0000
NOTE ON REPAIR WORK
REMOVAL
ZB600353
100 mm
(3.9 in)
Rear pillar
reinforcement
Acoustic
foam
0000
When repairing the area using foam materials do not use
firing tools since the foam materials may burn.
1.
When removing the quarter inner extension front, remove the
rear pillar reinforcement lower in advance and cut the rear
pillar reinforcement at 100 mm (3.9 inches) below the
positioning notch. The cut area of the quarter inner panel is
clogged by the rear pillar reinforcement. Therefore, cut and
remove the rear pillar reinforcement 100 mm (3.9 inches)
below the positioning notch.
NOTE:
Refer to the Quarter Inner section on P.3-36for the
welding points with the rear pillar reinforcement.
ZB6003510000
Tape
2.
Adhere tape along the wheel arch of the quarter inner panel
as shown in the figure of the instructions, use the tape as a
guide so about 20 mm (0.79 inches) of the flange remains,
then cut and remove.
3-42
WELDED PANEL REPLACEMENT
QUARTER INNER (PARTIAL REPLACEMENT)
INSTALLATION
ZB600350 0001
1.
For the new quarter inner panel, cut the wheel arch end are
so that it overlaps with the flange on the body-side.
ZB600352
40 mm
(1.57 in)
0000
2.
Overlap, assemble and weld the quarter inner panel with the
body-side flange. Weld at a pitch of 40 mm (1.57 inches).
ZB600351
Body sealing
0001
3.
Weld the quarter inner panel then apply a body sealing in the
area shown in the figure of the instructions.
FRONT DOOR OUTER PANEL (WELDED TYPE)
M40300000154USA0000010000
0000
ZB600133
( )
Symbol
Operation description
Spot welding
MIG plug welding
indicates two panels to be welded
indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)
WELDED PANEL REPLACEMENT
3-43
FRONT DOOR OUTER PANEL (WELDED TYPE)
ZB600082
B
D
C
REPAIR WELDS
A
A
0000
Adhesive application point
: Adhesive
50 mm
(1.97 in)
B
D
C
Adhesive : Urethane body sealer
Brand : 3M™ AAD Part No.8542 or equivalent
NOTE:
After hemming the front door outer panel,
MIG spot weld the flange overlap section at a
pitch of 50 mm (1.97 inches).
3-44
WELDED PANEL REPLACEMENT
FRONT DOOR OUTER PANEL (ADHESION TYPE)
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