Mitsubishi Outlander XL. Manual — part 751

ZC6001080000

1

2

5

6

8

4

5

7

5

3

20 ± 5 N·m
15 ± 3 ft-lb

12 ± 1 N·m
100 ± 15 in-lb

12 ± 1 N·m
100 ± 15 in-lb

9.0 ± 1.0 N·m
80 ± 9 in-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

Liftgate upper assembly removal
steps

1.

Damper

2.

Harness connector

·

Rear combination light assembly
(Refer to GROUP 52Ac, Rear
Combination Light P.52A-15.)

<<A>>

3.

Liftgate gas spring assembly

4.

Liftgate upper assembly

·

Headlining

assembly

(Refer

to

GROUP 52A, Headlining P.52A-15.)

Liftgate upper assembly removal
steps

>>B<<

5.

Liftgate hinge

6.

Ball joint
Liftgate

opening

weatherstrip

removal steps

<<A>>

7.

Liftgate gas spring assembly

>>A<<

8.

Liftgate opening weatherstrip

REMOVAL SERVICE POINT

<<A>> LIFTGATE GAS SPRING ASSEMBLY REMOVAL

｠

Do not disassemble or throw the liftgate gas spring into
the fire.

｠

Before disposal, make a hole to remove the gas.

｠

Make sure that the piston rod should not collect any
foreign particles.

LIFTGATE

42Ac-7

LIFTGATE

ZC6013740000

Liftgate gas spring
assembly

Pin

Ball joint

As shown in the figure, slide the pin and remove the liftgate gas
spring assembly from the ball joint in the direction of the arrow.

INSTALLATION SERVICE POINTS

>>A<< LIFTGATE OPENING WEATHERSTRIP
INSTALLATION

ZC6001090000

1

2

3

4

Positioning mark

Positioning mark

1.

The marking on the upper center of the liftgate opening
weatherstrip should be positioned at the center of the vehicle
body.

2.

Install according to the order shown in the figure.

3.

Install according to the direction shown by the arrow in the
figure.

42Ac-8

LIFTGATE

LIFTGATE

>>B<< LIFTGATE HINGE INSTALLATION

ZC6001100000

Liftgate hinge

Apply the specified sealant to the liftgate hinge mounting
surface, and install the liftgate hinge.

Specified Sealant: 3M™ AAD Part No. 8531 Heavy drip
check sealer, 3M™ AAD Part No. 8646 Automotive joint
and seam sealer or equivalent

REMOVAL AND INSTALLATION <LIFTGATE LOWER>

M14204000011USA0000010001

Post-installation operation

｠

Liftgate alignment (Refer to P.42Ac-4).

ZC600111

1

2

2

4

4

3

6

6

7

7

8

8

0000

5

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

21 ± 8 N·m
16 ± 6 ft-lb

18 ± 7 N·m
13 ± 5 ft-lb

18 ± 7 N·m
13 ± 5 ft-lb

21 ± 8 N·m
16 ± 6 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

Liftgate lower assembly removal
steps

1.

Cover

2.

Liftgate cable mounting bolt

3.

Liftgate lower garnish (Refer to
GROUP 51A, Garnish P.52A-14.)

4.

Liftgate hinge mounting bolt

Liftgate lower assembly removal
steps

5.

Liftgate lower assembly
Striker removal steps

·

Quarter trim lower (Refer to GROUP
52A, Interior Trim P.52A-10.)

>>A<<

6.

Striker

LIFTGATE

42Ac-9

LIFTGATE

Liftgate cable removal steps

·

Quarter trim lower (Refer to GROUP
52A, Interior Trim P.52A-10.)

7.

Liftgate cable
Liftgate hinge removal steps

1.

Cover

Liftgate hinge removal steps

·

Rear bumper assembly (Refer to
GROUP 51A, Rear Bumper P.
51A-5.)

8.

Liftgate hinge

INSTALLATION SERVICE POINT

>>A<< STRIKER INSTALLATION

ZC600112 0000

+1.5 mm

(0.06 in)

-1.5 mm

(0.06 in)

Striker center

Striker

Latch center

Latch

Install the striker so that the striker center does not deviate more
than ±1.5 mm (0.06 inch) from the latch center.

LIFTGATE HANDLE AND LATCH

REMOVAL AND INSTALLATION <LIFTGATE UPPER>

M14204000017USA0000010000

Post-installation operation

｠

Liftgate alignment (Refer to P.42Ac-4.)

42Ac-10

LIFTGATE

LIFTGATE HANDLE AND LATCH