Mitsubishi Outlander XL. Manual — part 24
FRONT DOOR OUTER PANEL (ADHESION TYPE)
M40300000155USA0000010000
ZB600134 0000
Spot weldin g
MIG plug welding : indicates t wo panels to be welde d
: indicates three panels to be
welde d
MIG spot weldin g
MIG arc welding (conti nuous )
Braze weldin g
Anti-corrosion agent application locations
(Use access holes to apply libe
rally to butt- welded joint s.)
( )
Symbol
Operation description
ZB600083
A
0000
A
Adhesive application point
: Adhesive 1
: Adhesive 2
REPAIR WELDS
B
C
D
B
C
D
E
E
⦆
Adhesive 1: Urethane body sealer
Brand: 3M™ AAD Part No.8542 or
equivalent
WELDED PANEL REPLACEMENT
3-45
FRONT DOOR OUTER PANEL (ADHESION TYPE)
⦆
Adhesive 2: Epoxyayresin adhesive
Brand: 3M™ AAD Part No.8115 or
equivalent
NOTE ON REPAIR WORK
INSTALLATION
1.
When installing the front door outer panel, grind and remove
the paint from the bonded surface of the outer panel to ensure
the bonding strength. After the removal, degrease it.
2.
Install the outer panel and hem it. Wipe off the excessive
adhesive and finish it.
REAR DOOR OUTER PANEL (WELDED TYPE)
M40300000156USA0000010000
ZB6001310000
( )
Symbol
Operation description
Spot welding
MIG plug welding
indicates two panels to be welded
indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)
3-46
WELDED PANEL REPLACEMENT
REAR DOOR OUTER PANEL (WELDED TYPE)
ZB600084
A
A
0000
Adhesive application point
: Adhesive
REPAIR WELDS
50 mm
(1.97 in)
B
B
C
C
Adhesive : Urethane body sealer
Brand: 3M™ AAD Part No.8542 or equivalent
NOTE:
After hemming the front door outer panel,
MIG spot weld the flange overlap section at a
pitch of 50 mm (1.97 inches).
WELDED PANEL REPLACEMENT
3-47
REAR DOOR OUTER PANEL (ADHESION TYPE)
REAR DOOR OUTER PANEL (ADHESION TYPE)
M40300000157USA0000010000
ZB600132 0000
( )
Symbol
Operation description
Spot welding
MIG plug welding
indicates two panels to be welded
indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent applications locations
(Use access holes to apply liberally to butt-welded joints.)
ZB600085
A
0000
A
Adhesive application point
: Adhesive 1
: Adhesive 2
REPAIR WELDS
B
C
B
C
⦆
Adhesive 1: Urethane body sealer
3-48
WELDED PANEL REPLACEMENT
REAR DOOR OUTER PANEL (ADHESION TYPE)
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