Mitsubishi Outlander XL. Manual — part 164
>>H<< ENGINE OIL PRESSURE SWITCH INSTALLATION
ZC6024340000
5 mm
(0.20 in)
1 mm
(0.04 in)
Apply the specified sealant to the thread of the engine oil
pressure switch.
Specified Sealant: 3M™ ADD Part number 8672 or
equivalent
>>I<< O-RING/ENGINE OIL CONTROL VALVE
INSTALLATION
ZC6025480000
Tape
⦆
Never re-use the O-ring.
⦆
Before installing O-ring, wind sealing tape around the oil
passages cut-out area of engine oil control valve, to
prevent damage. If the O-ring is damaged, it can cause an
oil leak.
1.
Apply a small amount of engine oil to the O-ring and then install
it to the engine oil control valve.
2.
Install the engine oil control valve to the cylinder head.
3.
Tighten the engine oil control valve.
Tightening torque: 11 ± 1 N·m (98 ± 8 in-lb)
OIL PAN AND OIL STRAINER
REMOVAL AND INSTALLATION
M11102000025USA0000010001
Pre-removal and Post-installation Operation
⦆
Under Cover Removal and Installation (Refer to GROUP 51A, Under Cover P.51A-18).
⦆
Engine Oil Draining and Refilling (Refer to GROUP 12, On-vehicle Service - Engine Oil Replacement P.12-4).
ENGINE MECHANICAL
11A-37
OIL PAN AND OIL STRAINER
ZC600467
1
2
3
4
5
6
7
8
9
20 ± 5 N·m
15 ± 3 ft-lb
9.5 ± 2.5 N·m
84 ± 22 in-lb
47 ± 11 N·m
35 ± 8 ft-lb
47 ± 11 N·m
35 ± 8 ft-lb
9.5 ± 2.5 N·m
84 ± 22 in-lb
11 ± 1 N·m
93 ± 13 in-lb
39 ± 5 N·m
29 ± 3 ft-lb
N
N
AA00
Removal steps
1.
Engine oil pan drain plug
>>C<<
2.
Engine oil pan drain plug gasket
3.
Starter connector and terminal
4.
Starter assembly
<<A>>
>>B<<
5.
Engine lower oil pan
·
Front exhaust pipe (Refer to GROUP
15, Exhaust Pipe and Main Muffler P.
15-16).
Removal steps
>>A<<
6.
Cover
<<B>>
>>A<<
7.
Engine upper oil pan
8.
Oil strainer
9.
Oil strainer gasket
Required Special Tool:
MD998727: Oil Pan FIPG Cutter
11A-38
ENGINE MECHANICAL
OIL PAN AND OIL STRAINER
REMOVAL SERVICE POINTS
<<A>> ENGINE LOWER OIL PAN REMOVAL
ZC601561
MD998727
Groove
AA00
Insert the special tool MD998727, into the groove shown in the
illustration. Strike and slide it and then cut the liquid gasket.
<<B>> ENGINE UPPER OIL PAN REMOVAL
1.
Remove the engine upper oil pan mounting bolts.
ZC6006250000
A
Do not use special tool MD998727. The engine upper oil pan
is made of aluminum and this tool will damage it.
2.
Screw in the bolt (M10 × 1.5) into bolt hole A in the location
shown. Then lift the upper oil pan and remove it.
INSTALLATION SERVICE POINTS
>>A<< ENGINE UPPER OIL PAN/COVER INSTALLATION
1.
Remove sealant from the oil pan and cylinder block mating
surfaces.
2.
Degrease the sealant-coated surface and the engine mating
surface.
ENGINE MECHANICAL
11A-39
OIL PAN AND OIL STRAINER
ZC600310
Ø2 mm or Ø3 mm
(Ø0.08 in or Ø0.12 in)
AA00
3.
Apply a bead of the sealant to the cylinder block mating
surface of the engine oil pan as shown.
Specified sealant: 3M™ AAD Part No.8672, 8704,
3M™ AAD Part No.8679/8678 or equivalent
NOTE:
The sealant should be applied in a continuous bead
approximately 4 mm (0.16 inch) in diameter.
4.
Assemble the oil pan to the cylinder block within 15 minutes
after applying the sealant.
ZC600311AA00
Bolt specifications
Thread diameter × Length mm
M6 × 20
M6 × 20
M6 × 20
M6 × 10
M6 × 124
M6 × 124
5.
Install the bolts to the engine upper oil pan and cover as
shown, and tighten them to the specified torque.
Tightening torque: 9.5 ± 2.5 N·m (84 ± 22 in-lb)
>>B<< ENGINE LOWER OIL PAN INSTALLATION
1.
Remove sealant from the engine lower oil pan and engine
upper oil pan.
11A-40
ENGINE MECHANICAL
OIL PAN AND OIL STRAINER
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