Mitsubishi Montero (2004+). Manual — part 671

WINDOW GLASS

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BODY

42-15

2. Mount the glass stopper and the windshield spacer correctly

at the specified position so that there is no bend or rise at
the inside of the windshield.

3. Align the mating mark on the windshield molding and the

notch on the windshield to mount the windshield molding.
Install the windshield molding.

.

>>B<< WINDSHIELD INSTALLATION
1. When replacing the windshield, temporarily set the

windshield against the body, and place a mating mark on the
windshield and body.

CAUTION

• The primer strengthens the adhesive, so be sure to

apply it evenly around the entire circumference. How-
ever, a too thick application will weaken the adhesive.

• Do not touch the coated surface.

2. Soak a sponge in the primer, and apply evenly to the

windshield and the body in the specified places.

3. Allow the windshield to dry for at least three minutes after

applying primer.

ACX00478

WINDSHIELD

GLASS STOPPER

GLASS END LINE

ALIGN THE GLASS
STOPPER END WITH
THE CERAMIC NOTCH

CERAMIC LINE

GLASS END LINE

41.5 (1.6)

11.5 (0.44)

WINDSHIEILD SPACER

CERAMIC LINE

AC

13.2 (0.5)

X0013CA

ACX00479AB

WINDSHIELD MOULDING

MARKING

WINDSHIELD

NOTCH

CERAMIC LINE

WINDOW GLASS

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BODY

42-16

4. Fill a sealant gun with adhesive. Then apply the adhesive

evenly around the windshield within 30 minutes after
applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a V shape
to simplify adhesive application.

5. Align the mating marks on the windshield and the body, and

lightly press the windshield evenly so that it adheres
completely.

6. Use a spatula or similar tool to remove any excessive

adhesive. Clean the surface with 3M

 AAD Part number

8906 or equivalent. Avoid moving the vehicle until the
adhesive sets.

CAUTION

• Do not move the vehicle unless absolutely necessary.
• When testing for water leakage, do not pinch the end of

the hose to spray the water.

7. Wait 30 minutes or more, and then test for water leakage.

QUARTER WINDOW GLASS

REMOVAL AND INSTALLATION

M1422002500269

ACX00480

10 mm

(0.4 in)

15 mm

(0.6 in)

AB

Pre-removal and Post-installation Operation
• Quarter Trim Upper Removal and Installation (Refer to

GROUP 52A, Trims

P.52A-8

.)

ACX00482

1

2

3

4

5

6

7

A

A

SECTION A – A

CLIP

7

4

6

PRIMER

BODY PANEL

ADHESIVE: 3M™AAD PART NO. 8513 GROMMETED
WINDSHIELD SEALANT OR EQUIVALENT

AB

REMOVAL STEPS
1. LEVER
2. QUARTER WINDOW LINK
3. RUBBER, NUT

<<A>> >>A<<

4. QUARTER WINDOW GLASS

5. QUARTER WINDOW

WEATHERSTRIP

<<A>> >>A<<

6. QUARTER WINDOW MOLDING
7. QUARTER WINDOW GARNISH

REMOVAL STEPS (Continued)

WINDOW GLASS

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BODY

42-17

REMOVAL SERVICE POINT

.

<<A>> QUARTER WINDOW GLASS/QUARTER WINDOW
MOLDING REMOVAL
Remove the quarter window glass using the same procedure
as for windshield removal (Refer to

P.42-13

).

INSTALLATION SERVICE POINT

.

>>A<< QUARTER WINDOW MOLDING/QUARTER WINDOW
GLASS INSTALLATION
1. Remove old adhesive remaining at the groove of the quarter

window molding and quarter window glass

CAUTION

Allow the degreased portion to dry for at least three min-
utes before proceeding to the next procedure. Do not
touch any surface that has been cleaned.
2. Apply the primer sufficiently on the portion of the quarter

window glass to adhere evenly and without blur.

3. After applying the specified sealant on the specified area of

the quarter window glass, mount the quarter window
molding on the quarter window glass.

ACX00483

QUARTER WINDOW
GLASS

UNIT: mm (in)

QUARTER WINDOW
GLASS

15 (0.6)

8.5 (0.33)

15 (0.6)

ADHESIVE: 3M™ AAD PART NO. 8513
GROMMETED WINDSHIELD SEALANT
OR EQUIVALENT

AC

WINDOW GLASS

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BODY

42-18

BACK DOOR WINDOW GLASS

REMOVAL AND INSTALLATION

M1422001900071

REMOVAL SERVICE POINT

.

<<A>> BACK DOOR WINDOW GLASS REMOVAL
Remove the back door window glass using the same proce-
dure as for the windshield (Refer to

P.42-13

).

Pre-removal and Post-installation Operation
• Back Door Upper Trim Removal and Installation (Refer to

P.42-54

.)

• Spare tire Removal and Installation

X0024CA

X0025CA

X0026CA

X1162CA

ACX00485

SECTION A – A

SECTION B – B

SECTION C – C

SECTION D – D

UNIT: mm (in)

PRIMER

13 (0.5)

PRIMER

PRIMER

18 (0.7)

24.5

(0.95)

ADHESIVE: 3M™ AAD PART NO. 8609 AND NO. 8608 OR EQUIVALENT

A

1

2

3

4

3

5

A

B

B

C

C

D

D

1

AC

12 (0.46)

12.5 (0.49)

12.5 (0.46)

PRIMER

REMOVAL STEPS
1. HARNESS CONNECTOR

<<A>> >>A<<

2. BACK DOOR WINDOW GLASS

>>A<<

3. DUAL LOCK FASTENER

>>A<<

4. GLASS STOPPER

>>A<<

5. WINDOW DAM

REMOVAL STEPS (Continued)