Mitsubishi Montero (2004+). Manual — part 672
WINDOW GLASS
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INSTALLATION SERVICE POINT
.
>>A<< WINDOW DAM/GLASS STOPPER/DUAL LOCK FAS-
TENER/BACK DOOR WINDOW GLASS INSTALLATION
1. Use 3M
AAD Part number 8906 or equivalent to degrease
the inside and outside edges of the back door window glass
and the surface of the body flange.
2. Mount the window dam.
3. Attach the dual lock fastener at the specified position on the
body flange.
4. Attach the dual lock fastener and the glass stopper on the
back door window glass at the corresponding location to the
mounting portion of the dual lock fastener and the glass
stopper on the body flange.
5. Apply primer and adhesive (Refer to
6. Install the glass in the same way as for the windshield (Refer
to
).
ACX00492
A
A
A
A
ALIGN THE BACK DOOR
WINDOW GLASS END WITH
THE WINDOW DAM END
WINDOW DAM
ALIGN WITH EDGE
OF GLASS
BACK DOOR WINDOW GLASS
AC
SECTION A – A
WINDOW DAM INSTALLATION POSITION
ACX00494
DUAL LOCK FASTENER
RAISED SECTION
OF BODY FLANGE
GLASS STOPPER
INSTALLATION HOLES
AB
DOOR
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DOOR
GENERAL DESCRIPTION
M1423000100280
OPERATION
.
CENTRAL DOOR LOCKING SYSTEM
The central door locking system operates the door
lock actuator to lock or unlock the doors using the
operation of the door lock switch built into the front
power window (main or sub) switch or key cylinder
built into the front door outside handles. The system
has the following operations and features:
• All doors can be locked using the door lock
switch built into the front power window (main or
sub) switch.
• All doors can be locked or unlocked using the
front door (LH or RH) key cylinder key operation.
• You cannot lock an open door if the key is in the
ignition switch. The key reminder function auto-
matically unlocks all doors when the door is
locked.
.
POWER WINDOWS
When the power window (main or sub) switch is
operated, the door windows will open or close. This
system has the following operations and features:
• When the power window main switch lock/unlock
switch is locked, the door windows can only be
opened or closed by the power window main
switch on the driver's door.
• When all doors are closed and the ignition is
turned off, the power windows can be operated
for 30 seconds from the time the ignition is turned
off.
• The power window main switch contains a
one-touch down switch that will automatically fully
open driver's side door window only.
CENTRAL DOOR LOCKING SYSTEM DIAGNOSIS
M1427000700035
The central door locking system is controlled by the
smart wiring system (SWS). For troubleshooting,
refer to GROUP 54B, Diagnosis
.
POWER WINDOW DIAGNOSIS
M1429000700116
The power window is controlled by the simplified wir-
ing system (SWS). For troubleshooting, refer to
GROUP 54B, Diagnosis
DOOR DIAGNOSIS
DOOR DIAGNOSIS
M1423000700055
The central door locking system is controlled by the
Simplified by the Simplified Wiring System (SWS).
Refer to GROUP 54B, Diagnosis for troubleshooting
.
INTRODUCTION TO GLASS AND DOOR DIAGNOSIS
M1423007300058
Glass and door faults include water leaks and
improper opening and closing. Causes for these
faults can include faults in the glass, weatherstrip,
drain hole, waterproof film or door installation.
GLASS AND DOOR DIAGNOSTIC TROUBLESHOOTING STRATEGY
M1423006700042
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
glass and door fault.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
DOOR
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SYMPTOM CHART
M1423007000262
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Water Leak through Door Window Glass
DIAGNOSIS
STEP 1. Check the door window glass
installation.
Q: Is the door window glass installed correctly?
YES :
Go to Step 2.
NO :
Adjust the door window glass (Refer to
). Then go to Step 3.
STEP 2. Check the clearance at the top of the
door window glass.
Q: Is the clearance at the top of the door window
glass correct?
YES :
Go to Step 3.
NO :
Adjust the door window glass clearance
(Refer to
). Then go to Step 3.
STEP 3. Retest the system.
Q: Is any water leaking?
YES :
Return to Step 1.
NO :
The procedure is complete.
INSPECTION PROCEDURE 2: Door Window Malfunction
DIAGNOSIS
STEP 1. Check the door window installation
condition.
Q: Is the door window installation condition good?
YES :
Go to Step 2.
NO :
Adjust the door window (Refer to
Then go to Step 4.
STEP 2. Check the door sash.
Q: Is the door sash in good condition?
YES :
Go to Step 3.
NO :
Repair or replace the door sash, then go to
Step 4.
STEP 3. Inspect the window regulator assembly.
Q: Is the window regulator assembly in good
condition?
YES :
Go to Step 4.
NO :
Repair or replace the window regulator
assembly, then go to Step 4.
SYMPTOM
INSPECTION
PROCEDURE
REFERENCE PAGE
Water leak through door window glass
1
Door window glass malfunction
2
Water leak through door edge
3
Water leak from door center
4
Door hard to open
5
Door does not open or close completely
6
Uneven gap between body
7
Wind noise around door
8
DOOR
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STEP 4. Retest the system.
Q: Does the door window operate correctly?
YES :
The procedure is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 3: Water Leak through Door Edge
DIAGNOSIS
STEP 1. Check the weatherstrip.
Q: Is the weatherstrip in good condition?
YES :
Go to Step 2.
NO :
Replace the weatherstrip, then go to Step 3.
STEP 2. Check door fit (alignment).
Q: Is the door fit (alignment) correct?
YES :
Go to Step 3.
NO :
Adjust the door fit (alignment) (Refer to
). Then go to Step 3.
STEP 3. Retest the system.
Q: Is any water leaking?
YES :
Return to Step 1.
NO :
The procedure is complete.
INSPECTION PROCEDURE 4: Water Leak from Door Center
DIAGNOSIS
STEP 1. Check the drain hole.
Q: Is the drain hole clogged?
YES :
Replace the drain hole, then go to Step 3.
NO :
Go to Step 2.
STEP 2. Check the waterproof film.
Q: Is the waterproof film in good condition?
YES :
Go to Step 3.
NO :
Repair or replace the waterproof film, then
go to Step 3.
STEP 3. Retest the system.
Q: Is any water leaking?
YES :
Return to Step 1.
NO :
The procedure is complete.
INSPECTION PROCEDURE 5: Door Hard to Open
DIAGNOSIS
STEP 1. Adjust the latch and striker engagement.
Q: Is the latch and striker engagement adjusted?
YES :
Go to Step 2.
NO :
Adjust the latch and striker engagement
(Refer to
STEP 2. Check for possible lock rod damage.
Q: Is the possible lock rod damaged?
YES :
Repair or replace the possible lock rod, then
go to Step 4.
NO :
Go to Step 3.
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