Mitsubishi Montero (2004+). Manual — part 673
DOOR
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BODY
42-23
STEP 3. Check the door handle flexibility
(amount of movement of handle required to open
door).
Q: Is the door handle flexibility good?
YES :
Go to Step 4.
NO :
Adjust the door handle flexibility (Refer to
and
). Then go to Step 4.
STEP 4. Retest the system.
Q: Does the door open easily?
YES :
The procedure is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 6: Door does not Open or Close Completely
DIAGNOSIS
STEP 1. Check the door hinge position.
Q: Is the door hinge position correct?
YES :
Go to Step 2.
NO :
Adjust the door hinge position (Refer to
). Then go to Step 4.
STEP 2. Check the door.
Q: Is the door in good condition?
YES :
Go to Step 3.
NO :
Repair or replace the door, then go to Step
4.
STEP 3. Check the grease.
Q: Is the door check or door hinge grease sufficient?
YES :
Go to Step 4.
NO :
Apply the grease, then go to Step 4.
STEP 4. Retest the system.
Q: Does the door open and close correctly?
YES :
The procedure is complete.
NO :
Return to Step 1.
INSPECTION PROCEDURE 7: Uneven Gap between Body
.
DIAGNOSIS
Adjust the door fit (Refer to
). Then check
that the gap has been improved.
INSPECTION PROCEDURE 8: Wind Noise around Door
DIAGNOSIS
STEP 1. Check the weatherstrip for holding
condition.
Q: Is the weatherstrip installed properly?
YES :
Go to Step 2.
NO :
Repair or replace the weatherstrip. Then go
to Step 5.
STEP 2. Check the weatherstrip for installation
condition.
Q: Is the weatherstrip installed properly?
YES :
Go to Step 3.
NO :
Repair or replace the weatherstrip. Then go
to Step 5.
STEP 3. Check the clearance.
Q: Is the clearance between the door glass and the
door weatherstrip holder proper?
YES :
Go to Step 4.
NO :
Adjust the clearance (Refer to
Then go to Step 5.
DOOR
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BODY
42-24
STEP 4. Check the door.
Q: Is the door deformed?
YES :
Repair or replace the door. Then go to Step
NO :
Go to Step 5.
STEP 5. Retest the system.
Q: Has the wind noise been improved?
YES :
Return to Step 1.
NO :
This diagnosis complete.
HOW TO LOCATE WIND NOISES
M1421004200186
1. Attach cloth tape to every place, such as panel seams,
projections, molding seams, glass and body seams, etc.
which might conceivably be the source of wind noise.
2. Then make a road test to check that the places not covered
by tape are not sources of wind noise.
3. Remove the strips of tape one by one, making a road test
after each is removed, until a wind noise source is
discovered.
4. When such a place is found, cover it again and repeat the
procedure to check if there are any other noise source.
5. If no others are found, the last remaining tape is the only
source.
6. Cut the remaining piece of tape into smaller pieces, attach it
again as it was before, and then remove the pieces one by
one to narrow down the source.
AC203179
AC203179
AC203181
AC203182
DOOR
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BODY
42-25
7. Check that wind noise occurs when the last remaining tape
is removed, and that noise does not occur when it is
re-attached.
8. When the sources of the wind noise is finally located, attach
butyl tape, body sealer or similar material to obstruct this
source as much as possible.
SPECIAL TOOLS
M1423000600371
AC203183
TOOL
TOOL NUMBER AND
NAME
SUPERSESSION
APPLICATION
MB990900 or
MB991164 Door
adjusting wrench
MB990900-01
Adjustment of door fit
MB990925 Bearing and
oil seal installer set
A: MB990939 Remover
bar
MB990925-01 or
General service tool
Adjustment of door striker
MB990211 Slider
hammer
MB990211-01
MB990241 Axle shaft
puller
A: MB990243 Body
puller
MB990241-01 or
General service tool
MB991223 Harness set
A: MB991219 Test
harness
B: MB991220 LED
harness
C: MB991221 LED
harness adapter
D: MB991222 Probe
General service tools
Measurement of terminal
voltage
A: Connector pin contact
pressure inspection
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester
connection
MB990900
MB990925AD
A
MB990211
MB990241
A
AC
MB991223
A
AB
B
C
D
DOOR
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BODY
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ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENT
M1423001100238
Required Special Tools:
• MB990211: Slide Hammer
• MB990243: Body Puller
• MB990900 or MB991164: Door adjusting Wrench
• MB990939: Brass Bar
CAUTION
• Attach protection tape to the fender and door edges
where the hinge is installed.
• Do not rotate special tool MB991164 with a torque of
over 98 N
⋅m (72 ft-lb).
1. Use special tool MB990900 or MB991164 to loosen the
hinge mounting bolts on the body side, and then adjust the
clearance around the door so that it is uniform on all sides.
2. If a door is not flush with its surrounding panels, loosen the
door-side door hinge mounting bolts and adjust the door as
necessary.
NOTE: If the door hinge mounting bolt washers are welded,
grind off the welding according to the procedure below
beforehand.
.
1. Remove the door hinge. (Refer
2. Use a chisel or grinder to release the door hinge mount-
ing bolt washer, which is welded to the door hinge.
3. On completion, paint the affected area with touch-up
paint to prevent corrosion.
4. Install the door hinge. (Refer
3. If the door is stiff to lock and unlock:
MB990784 Ornament
remover
General service tool
Removal of trim, etc.
TOOL
TOOL NUMBER AND
NAME
SUPERSESSION
APPLICATION
MB990784
AC000592
MB990900
OR
MB991164
AB
AC206498
WASHER
BOLT
WASHER
DOOR HINGE
AD
WELD POINT
WELD POINT
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