Mitsubishi Montero (2004+). Manual — part 674
DOOR
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BODY
42-27
(1) Adjustment by using the striker (vertically or toward the
inside of the vehicle)
Install an appropriate bolt instead of the striker mounting
bolt, and use special tool MB990939 and a hammer to
tap the bolt in the desired direction.
(2) Adjustment by using the striker (toward the outside of the
vehicle)
Use special tools MB990211 and MB990243 to pull the
striker toward the outside of the vehicle.
(3) Adjustment by using shims (forward and rearward)
Increase or decrease the number of shims so that the
striker engages with the door latch properly.
DOOR WINDOW GLASS ADJUSTMENT
M1423001000220
Check that the door glass moves while contacting the door
glass channel when it is raised and lowered fully. If not, adjust
the door window according to the following procedures.
1. Remove the door trim and waterproof film (Refer to
).
2. Loosen the door glass mounting screw via the adjusting hole
with the door window glass fully closed, then lower the
window glass a little.
3. Fully close the door window glass again and tighten the door
glass mounting screw firmly via the adjusting hole.
AC006109AB
TEMPORARY
BOLT
STRIKER
MB990939
AC006110
STRIKER
MB990211
MB990243
AB
AC006111AB
SHIM
STRIKER
ACX00498
FRONT
REAR
ADJUSTING HOLE
ADJUSTING HOLE
AB
DOOR
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BODY
42-28
DOOR INSIDE HANDLE PLAY CHECK AND
ADJUSTMENT
M1423001500214
1. Check that the door inside handle play is within the standard
value range.
Standard value (A): 5.1 mm (0.20 inch) or more
2. If the door inside handle play is outside the standard value
range, remove the door trim (Refer to
3. Loosen the inside handle mounting screws, and then move
the inside handle back and forth to adjust the play.
DOOR OUTSIDE HANDLE PLAY CHECK
M1423001600039
1. Check that the door outside handle play is within the
standard value range.
Standard value (A):
Front: 2.0 mm (0.08 inch) or more
Rear: 1.7 mm (0.07 inch) or more
2. If the door outside handle play is not within the standard
value range, check the door outside handle or the door latch
assembly. Replace if necessary.
CIRCUIT BREAKER (INCORPORATED IN THE
POWER WINDOW MOTOR) INSPECTION
M1429001000024
1. Pull the power window switch to the UP position to fully
close the door window glass, and keep pulling the switch for
10 additional seconds.
2. Release the power window switch from the UP position and
immediately press it to the DOWN position. The condition of
the circuit breaker is good if the door window glass starts to
move downwards within 60 seconds.
ACX00502
A
B
B
SECTION B – B
AB
ACX00501
DOOR
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BODY
42-29
DOOR ASSEMBLY
REMOVAL AND INSTALLATION
M1423002200205
Post-installation Operation
• Door Fit Adjustment (Refer to
AC204039AB
1
2
3
4
5
6
7
8
9
26 ± 4 N·m
19 ± 3 ft-lb
21 ± 4 N·m
16 ± 2 ft-lb
21 ± 4 N·m
16 ± 2 ft-lb
4, 5
11 ± 2 N·m
98 ± 17 in-lb
<FRONT>
DOOR ASSEMBLY REMOVAL STEPS
1. HARNESS CONNECTOR
2. DOOR CHECK CONNECTING BOLT
3. DOOR ASSEMBLY
4. DOOR UPPER HINGE
5. DOOR LOWER HINGE
STRIKER REMOVAL STEPS
6. STRIKER
7. STRIKER SHIM
DOOR SWITCH REMOVAL STEPS
8. DOOR SWITCH CAP
9. DOOR SWITCH
DOOR
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BODY
42-30
INSPECTION
M1421007600343
DOOR SWITCH CONTINUITY CHECK
AC204040
<REAR>
26 ± 4 N·m
19 ± 3 ft-lb
21 ± 4 N·m
16 ± 2 ft-lb
21 ± 4 N·m
16 ± 2 ft-lb
11 ± 2 N·m
98 ± 17 in-lb
1
2
3
4
5
6
7
8
9
4, 5
AB
DOOR ASSEMBLY REMOVAL STEPS
1. HARNESS CONNECTOR
2. DOOR CHECK CONNECTING BOLT
3. DOOR ASSEMBLY
4. DOOR UPPER HINGE
5. DOOR LOWER HINGE
STRIKER REMOVAL STEPS
6. STRIKER
7. STRIKER SHIM
DOOR SWITCH REMOVAL STEPS
8. DOOR SWITCH CAP
9. DOOR SWITCH
SWITCH
POSITION
TESTER
CONNECTION
SPECIFIED
CONDITION
Released (ON)
1
− switch body, 2 −
switch body
Less than 2 ohms
Depressed (OFF)
Open circuit
1 2 3
ACX01865AB
ON
OFF
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