Mitsubishi Outlander GS45X. Manual — part 764
ON-VEHICLE SERVICE
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MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>
13A-879
CAUTION
To prevent the coil from burning, keep the duration of the
voltage application as short as possible.
2. Check that the operation sound of the exhaust engine oil
control valve can be heard when the positive battery voltage
is supplied to the exhaust engine oil control valve. (Use the
special tool MB991658 to connect terminal No. 2 of the
exhaust engine oil control valve connector to the positive
battery terminal and terminal No. 1 to the negative battery
terminal.)
3. If the operation sound cannot be heard, replace the exhaust
engine oil control valve.
.
<Checking the Coil Resistance>
1. Disconnect the exhaust engine oil control valve connector.
2. Measure resistance between terminal No. 1 and terminal
No. 2 of the connector at the exhaust engine oil control valve
side.
Standard value: 6.9
− 7.9 Ω [at 20°C (68°F)]
3. If resistance is not within the standard value, replace the
exhaust engine oil control valve.
EVAPORATIVE EMISSION VENTILATION
SOLENOID CHECK
M1131012800428
Refer to GROUP 17, Emission Control System
− Evaporative
Emission Canister and Fuel Tank Pressure Relief Valve
−
EVAPORATIVE EMISSION PURGE SOLENOID
CHECK
M1131005600499
Refer to GROUP 17, Emission Control System
− Evaporative
Emission System
− Evaporative Emission Purge Solenoid
Check
.
EGR VALVE CHECK
M1131051500194
Refer to GROUP 17, Emission Control System
− Exhaust Gas
Recirculation (EGR) System
− EGR Valve (Stepper Motor)
Check
.
AK703722 AB
Exhaust
engine
oil control
valve
MB991658
AK604497
1
2
AD
Exhaust engine oil
control valve connector
INJECTOR
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MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>
13A-880
INJECTOR
REMOVAL AND INSTALLATION
M1131007102861
Required Special Tool:
• MB992106: O-ring Installer
Pre-removal operation
• Fuel Pump Connector Disconnection (How to Reduce
Pressurized Fuel Lines) (Refer to
• Engine Upper Cover Removal (Refer to GROUP 11A,
Camshaft
• Air Cleaner Intake Hose Removal (Refer to GROUP 15,
Air Cleaner <2.4L Engine>
).
Post-installation operation
• Air Cleaner Intake Hose Installation (Refer to GROUP 15,
Air Cleaner <2.4L Engine>
).
• Fuel Leak Check
• Engine Upper Cover Installation (Refer to GROUP 11A,
Camshaft
).
AC506789
6
1
3
2
4
7
8
12
5
AD
9
N
11
10
N
Apply new engine oil
to the O-ring before
installation.
3.5 ± 1.5 N·m
31 ± 13 in-lb
20 ± 2 N·m
15 ± 1 ft-lb
to
3.5 ± 1.5 N·m
31 ± 13 in-lb
20 ± 2 N·m
15 ± 1 ft-lb
to
3.5 ± 1.5 N·m
31 ± 13 in-lb
20 ± 2 N·m
15 ± 1 ft-lb
to
Removal steps
1.
Control wiring harness connection
<<
A
>> >>
F
<<
2.
Fuel high-pressure hose
connection
3.
Engine oil level gauge
>>
E
<< 4.
Injector protector rear
>>
E
<< 5.
Bracket
<<
B
>> >>
E
<< 6.
Fuel rail and fuel injector assembly
>>
D
<< 7.
Fuel injector support
>>
C
<< 8.
Fuel injector assembly
>>
B
<< 9.
O-ring
>>
A
<< 10. O-ring
11. Fuel injector
12. Fuel rail
Removal steps (Continued)
INJECTOR
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MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>
13A-881
REMOVAL SERVICE POINTS
.
<<A>> FUEL HIGH-PRESSURE HOSE DISCON-
NECTION
1. Follow the steps below to unlock the fuel high-pressure hose
connector.
(1) Insert a flat-tipped screwdriver [6 mm (0.24 inch) wide
and 1 mm (0.04inch) thick] into the retainer of the fuel
high-pressure hose connector.
CAUTION
When pushing up the retainer of the fuel high-pressure
hose connector, pay attention to avoid damage to the
retainer.
(2) Turn the flat-tipped screwdriver inserted into the retainer
by 90 degrees to push up the retainer and unlock the fuel
high-pressure hose connector.
2. Disconnect the fuel high-pressure hose.
.
<<B>> FUEL RAIL AND FUEL INJECTOR
ASSEMBLY REMOVAL
CAUTION
Do not drop the fuel injector.
Remove the fuel rail with the fuel injectors attached to it.
AC506790AB
Fuel high-pressure
hose
Retainer
Fuel rail
AC407430AC
Retainer
Fuel rail
Flat-tipped
screwdriver
Fuel high-pressure
hose
AC407429AC
Retainer
Fuel rail
Fuel high-pressure
hose
Flat-tipped
screwdriver
INJECTOR
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MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>
13A-882
INSTALLATION SERVICE POINTS
.
>>A<< O-RING INSTALLATION
1. Apply a small amount of new engine oil to the O-ring.
2. While turning the fuel injector to right and left, install the
O-ring to the fuel injector with care to avoid damage to the
O-ring.
.
>>B<< O-RING INSTALLATION
1. Apply a small amount of new engine oil to the O-ring.
2. Using special tool MB992106, install the o-ring onto the fuel
injector paying attention to avoid damage to the O-ring.
.
>>C<< FUEL INJECTOR ASSEMBLY
INSTALLATION
CAUTION
When applying the engine oil, make sure not to allow the
engine oil to enter the fuel rail inside.
1. Apply a small amount of new engine oil to the O-ring.
2. Turning the fuel injector assembly to right and left, install it to
the fuel rail with care not to damage the O-ring. After the
installation, check for its smooth rotation. At this time, check
that the projection of the fuel injector assembly is in the
center.
3. If the rotation is not smooth, the O-ring may be caught.
Remove the fuel injector assembly and check the O-ring for
damage. After this, re-insert it to the fuel rail and check for
its smooth rotation.
.
AC506791
AB
Fuel injector
(Engine oil)
O-ring
AC803115
AB
MB992106
Fuel injector
(Engine oil)
O-ring
AC506793
AE
Fuel rail
Projection
Fuel injector
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