Mitsubishi Outlander GS45X. Manual — part 523
EXHAUST MANIFOLD
TSB Revision
INTAKE AND EXHAUST
15-19
<RIGHT BANK>
Required Special Tools:
• MB991953: Oxygen Sensor Wrench
• MD998770: Oxygen Sensor Wrench
Pre-removal and Post-installation Operation
• Air Cleaner Cover and Air Intake Duct Removal and Installation (Refer to
• Battery Removal and Installation
• Under Cover Removal and Installation (Refer to GROUP 51, Under Cover
).
• Front Exhaust Pipe, Center Exhaust Pipe and Front Floor Front Panel Heat Protector Removal and Installation
(Refer to
• Strut Tower Bar Removal and Installation (Refer to GROUP 42A, Strut Tower Bar
AC901525
1
2
3
4
5
6
7
8
16 ± 4 N·m
12 ± 3 ft-lb
41 ± 10 N·m
30 ± 8 ft-lb
49 ± 5 N·m
36 ± 4 ft-lb
47 ± 11 N·m
35 ± 8 ft-lb
49 ± 5 N·m
36 ± 4 ft-lb
44 ± 5 N·m
33 ± 3 ft-lb
44 ± 5 N·m
33 ± 3 ft-lb
N
AB
Removal steps
1.
Right exhaust manifold bracket
<Vehicles without S-AWC>
2.
Right bank heated oxygen sensor
(Front) connector connection
3.
Right bank heated oxygen sensor
(Rear) connector connection
<<A>> >>B<<
4.
Right bank heated oxygen sensor
(Front)
<<B>> >>A<<
5.
Right bank heated oxygen sensor
(Rear)
6.
Heat protector
7.
Exhaust manifold
8.
Exhaust manifold gasket
Removal steps (Continued)
EXHAUST MANIFOLD
TSB Revision
INTAKE AND EXHAUST
15-20
REMOVAL SERVICE POINTS
.
<<A>> LEFT BANK HEATED OXYGEN SENSOR
(FRONT)/RIGHT BANK HEATED OXYGEN SEN-
SOR (FRONT) REMOVAL
Use special tool MB991953 to remove the heated oxygen sen-
sor.
.
<<B>> LEFT BANK HEATED OXYGEN SENSOR
(REAR)/RIGHT BANK HEATED OXYGEN SENSOR
(REAR) REMOVAL
Use special tool MD998770 to remove the heated oxygen sen-
sor.
INSTALLATION SERVICE POINTS
.
>>A<< RIGHT BANK HEATED OXYGEN SENSOR
(REAR)/LEFT BANK HEATED OXYGEN SENSOR
(REAR) INSTALLATION
Use special tool MD998770 to install the heated oxygen sen-
sor.
.
AC703721
MB991953
Heated oxygen
sensor
AB
AC703720
MD998770
AB
AC703720
MD998770
AB
EXHAUST MANIFOLD
TSB Revision
INTAKE AND EXHAUST
15-21
>>B<< RIGHT BANK HEATED OXYGEN SENSOR
(FRONT)/LEFT BANK HEATED OXYGEN SENSOR
(FRONT) INSTALLATION
Use special tool MB991953 to install the heated oxygen sensor.
INSPECTION
M1151003401546
Check the following points; replace the part if a problem is
found.
.
EXHAUST MANIFOLD CHECK
1. Check for damage or cracking of any part.
2. Using a straight edge and a feeler gauge, check for
distortion of the cylinder head installation surface.
<2.4L ENGINE>
Limit: 0.70 mm (0.028 inch)
<3.0L ENGINE>
Standard value: 0.7 mm (0.028 inch) or less
Limit: 0.5 mm (0.020 inch)
AC703721
MB991953
Heated oxygen
sensor
AB
EXHAUST PIPE AND MAIN MUFFLER
TSB Revision
INTAKE AND EXHAUST
15-22
EXHAUST PIPE AND MAIN MUFFLER
REMOVAL AND INSTALLATION <2.4L ENGINE>
M1151008703173
AC709728
15
19
21
9
13
8
14
2
5
7
11
10
1
11
16
11
18
4
N
N
N
AD
17
20
3
6
N
N
44 ± 5 N·m
32 ± 3 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
41 ± 10 N·m
30 ± 8 ft-lb
41 ± 10 N·m
30 ± 8 ft-lb
7.0 ± 3.0 N·m
62 ± 27 in-lb
5.0 ± 2.0 N·m
45 ± 17 in-lb
5.0 ± 2.0 N·m
45 ± 17 in-lb
5.0 ± 2.0 N·m
45 ± 17 in-lb
44 ± 5 N·m
32 ± 3 ft-lb
59 ± 10 N·m
43 ± 7 ft-lb
12
9.5 ± 3.5 N·m
84 ± 30 in-lb
<FWD>
ACA01458
15
19
21
9
13
8
14
2
5
7
11
10
1
11
16
11
18
4
N
N
N
AC
17
20
3
6
N
N
44 ± 5 N·m
32 ± 3 ft-lb
23 ± 6 N·m
17 ± 4 ft-lb
41 ± 10 N·m
30 ± 8 ft-lb
41 ± 10 N·m
30 ± 8 ft-lb
7.0 ± 3.0 N·m
62 ± 27 in-lb
5.0 ± 2.0 N·m
45 ± 17 in-lb
5.0 ± 2.0 N·m
45 ± 17 in-lb
5.0 ± 2.0 N·m
45 ± 17 in-lb
44 ± 5 N·m
32 ± 3 ft-lb
59 ± 10 N·m
43 ± 7 ft-lb
12
9.5 ± 3.5 N·m
84 ± 30 in-lb
<AWD>
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