Mitsubishi Outlander GS45X. Manual — part 1673
TRANSFER
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-81
TRANSFER
DISASSEMBLY AND ASSEMBLY
M1233006700737
Required special tools:
• MD998812: Installer cap
• MB992154: Oil seal installer
• MB992075: Handle
• MB992142: Oil seal installer
• MB990936: Installer adapter
AK800123
3
7
4
1
2
6
AF
5
12 ± 2 N·m
106 ± 18 in-lb
Disassembly steps
1. Dust seal guard
>>D<<
2. Oil seal
3. O-ring
>>C<<
4. Oil seal
>>B<<
5. Oil seal
>>A<<
6. Cover
7. Transfer
Disassembly steps (Continued)
TRANSFER
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-82
ASSEMBLY SERVICE POINT
.
>>A<< COVER INSTALLATION
1. Apply a 1.5 mm diameter bead of sealant as illustrated onto
the cover.
3M
™ATD Part No.8660 or equivalent
2. Attach the cover to the transfer and tighten it to the specified
torque.
Tightening torque: 12
± 2 N⋅m (106 ± 18 in-lb)
.
>>B<< OIL SEAL INSTALLATION
CAUTION
Pay attention to the transfer case that can possibly twist
when the pin projection is too large.
1. Adjust the projection allowances of the two pins of the
special tool, Oil Seal Installer (MB992154) to be 0.2
± 0.1
mm (0.007
± 0.003 in).
NOTE: The two pins are inserted into the special tool, Oil Seal
Installer (MB992154). When the oil seal is replaced, the traces
are found on the transfer case so that the replacement using
the specified special tool can be recognized.
2. Apply specified grease to the oil seal lip area.
Specified grease: Retinax A
3. Using the special tool MD998812 and MB992154, install the
oil seal.
4. Check whether the two traces are found on the transfer
case.
.
AK603462AE
AK704826
0.2 ± 0.1 mm
(0.007 ± 0.003 in)
MB992154
AF
MB992154
Pin
Pin
AK704297
MD998812
MB992154
AC
AK704942
AD
TRANSFER
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-83
>>C<< OIL SEAL INSTALLATION
1. Using the special tool MB992075 and MB992142, install the
oil seal.
2. Apply specified grease to the oil seal lip area.
Specified grease: Retinax A
.
>>D<< OIL SEAL INSTALLATION
1. Using the special tool MB990936, install the oil seal.
2. Apply transfer oil to the lip of oil seal.
AK600036
MB992142
AD
MB992075
AK603464
MB990936
AD
NOTES
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