Mitsubishi Outlander GS45X. Manual — part 1671

REDUCTION GEAR

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-73

ASSEMBLY SERVICE POINT

.

>>A<< REDUCTION GEAR BEARING INSTALLA-
TION

CAUTION

• Do not re-use the inner race.
• Replace the inner race together with the outer race.

Using the special tools MD998812, MD998813 and MD998819,
install the inner race of reduction gear bearing (transaxle case
side) on the reduction gear sub-assembly.

.

>>B<< REDUCTION GEAR BEARING
INSTALLATION

CAUTION

• Do not re-use the inner race.
• Replace the inner race together with the outer race.

Using the special tools MD998812, MD998813 and MD998819,
install the inner race of reduction gear bearing (converter hous-
ing side) on the reduction gear sub-assembly.

.

>>C<< NUT INSTALLATION

Install the nut on the reduction gear sub-assembly to the speci-
fied torque.

Tightening torque: 250 N

⋅m (184 ft-lb)

AK502842AD

MD998812

MD998813

MD998819

AK502840AD

MD998812

MD998813

MD998819

AK502982

REDUCTION GEAR SUB-ASSEMBLY

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-74

INSPECTION

M1233200700089

.

REDUCTION GEAR SUB-ASSEMBLY

Measure the inner race press-fit shaft diameter of reduction
gear sub-assembly, and replace the assembly if the diameter
does not meet the standard value.

Standard values

• Converter housing side

φ30.008 − 30.029 mm (φ1.1814 − 1.1822 in)

• Transaxle case side

φ30.008 − 30.029 mm (φ1.1814 − 1.1822 in)

REDUCTION GEAR SUB-ASSEMBLY

ASSEMBLY

M1233200900157

CAUTION

The reduction gear sub-assembly can only be assembled, not disassembled.

Required special tools:

• MD998812: Installer Cap

• MD998813: Installer-100

• MD998819: Installer adapter (40)

AK503079

1

AD

2

Assembly steps

>>A<<

1.

Idler gear

>>A<<

2.

Reduction pinion gear

REDUCTION GEAR SUB-ASSEMBLY

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-75

ASSEMBLY SERVICE POINT

.

>>A<< REDUCTION PINION GEAR / IDLER GEAR
INSTALLATION

CAUTION

When attaching the idler gear to the reduction pinion gear,
make sure the center boss portion A faces the reduction
pinion gear.

Using the special tools MD998812, MD998813 and MD998819,
attach the idler gear to the reduction pinion gear.

Center boss portion A Long

Center boss portion B Short

AK503080

Idler gear

AD

A

B

Reduction pinion
gear

AK503032AD

MD998812

MD998813

MD998819

DIFFERENTIAL

TSB Revision

CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-76

DIFFERENTIAL

DISASSEMBLY AND ASSEMBLY

M1233213000240

Required special tools:

• MB990810: Side bearing puller

• MB991452: Oil seal installer

• MD998812: Installer cap

• MD998813: Installer-100

• MD998823: Installer adapter (48)

• MB992138: Bearing Installer

AK502984

2

3

1

4

AD

Disassembly steps

<<A>>

>>B<<

1.

Differential side bearing

<<B>>

>>A<<

2.

Differential side bearing

3.

Differential sub-assembly

4.

Adjusting shim

Disassembly steps (Continued)