Mitsubishi Outlander GS45X. Manual — part 1672
DIFFERENTIAL
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-77
DISASSEMBLY SERVICE POINT
.
<<A>> DIFFERENTIAL SIDE BEARING REMOVAL
Using the special tool MB990810, remove the inner race of dif-
ferential side bearing (transaxle case side) from the differential
sub-assembly.
.
<<B>> DIFFERENTIAL SIDE BEARING REMOVAL
Using the special tools MB990810 and MB991452 <W1CJA>,
remove the inner race of differential side bearing (converter
housing side) from the differential sub-assembly.
AK502848AD
MB990810
AK605043AF
MB990810
<F1CJA>
AK502844AF
MB990810
MB991452
<W1CJA>
DIFFERENTIAL
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-78
REASSEMBLY SERVICE POINT
.
>>A<< DIFFERENTIAL SIDE BEARING INSTALLA-
TION
CAUTION
• Do not re-use the inner race.
• Replace the inner race together with the outer race.
Using the special tool MD998812,MD998813 and MD998823
<F1CJA> or MB992138 <W1CJA>, install the inner race of
reduction gear bearing (converter housing side) on the reduc-
tion gear sub-assembly.
.
>>B<< REDUCTION GEAR BEARING
INSTALLATION
CAUTION
• Do not re-use the inner race.
• Replace the inner race together with the outer race.
Using the special tools MD998812, MD998813 and MD998823,
install the inner race of reduction gear bearing (transaxle case
side) on the reduction gear sub-assembly.
AK605042
MD998812
MD998813
MD998823
<F1CJA>
AF
AK502990AF
MB992138
<W1CJA>
AK502845AD
MD998812
MD998813
MD998823
DIFFERENTIAL SUB-ASSEMBLY
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-79
DIFFERENTIAL INSPECTION
M1233200800097
.
DIFFERENTIAL SUB-ASSEMBLY
Measure the inner race press-fit shaft diameter of differential
sub-assembly, and replace the assembly if the diameter does
not meet the standard value.
Standard values
• Converter housing side <F1CJA>
φ40.026 − 40.051 mm (φ1.5758 − 1.5768 in)
• Converter housing side <W1CJA>
φ60.032 − 60.078 mm (φ2.3635 − 2.3653 in)
• Transaxle case side
φ40.026 − 40.051 mm (φ1.5758 − 1.5768 in)
DIFFERENTIAL SUB-ASSEMBLY
ASSEMBLY
M1233201200225
CAUTION
The differential sub-assembly can only be assembled, not disassembled.
AK503081
1
AE
2
130 N·m
96 ft-lb
Assembly steps
>>A<<
1.
Differential case
>>A<<
2.
Final gear
DIFFERENTIAL SUB-ASSEMBLY
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-80
ASSEMBLY SERVICE POINT
.
>>A<< DIFFERNTIAL CASE / FINAL GEAR
INSTALLATION
CAUTION
When attaching the final gear to the differential case, make
sure the side with the bigger distance from the edge to the
flange A face the differential case.
Install the final gear on the differential case, and tighten the fas-
tening bolts to the specified torque.
Tightening torque: 130 N
⋅m (96 ft-lb)
Distance from gear edge to flange
A
Long
Distance from gear edge to flange
B
Short
AK503083
Differential case
AD
A
B
Final gear
AK503082
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