Mitsubishi Outlander GS45X. Manual — part 506

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-61

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION

M1112001006610

CAUTION

• When the engine assembly replacement is performed, use scan tool MB991958 to initialize the

learning value (Refer to GROUP 00, Initialization Procedure for Learning Value in MFI Engine

P.00-53

).

Pre-removal Operation
• Engine Room Under Cover Front and Engine Room Side

Cover Removal (Refer to GROUP 51, Under Cover

P.51-23

).

• Fuel Line Pressure Reduction [Refer to GROUP 13B,

On-vehicle Service

− Fuel Pump Connector Disconnec-

tion (How to Reduce Pressurized Fuel Lines)

P.13B-887

].

• Engine Coolant Draining (Refer to GROUP 14, On-vehicle

Service

− Engine Coolant Replacement

P.14-26

).

• Engine Oil Draining (Refer to GROUP 12, On-vehicle Ser-

vice

− Engine Oil Replacement

P.12-5

).

• Transmission Fluid Draining (Refer to GROUP 23C,

On-vehicle Service

− Transmission Fluid Change

P.23C-265

).

• Transfer Oil Draining (Refer to GROUP 23C, On-vehicle

Service

− Transfer Oil Change

P.23C-272

).

• Hood Removal (Refer to GROUP 42A, Hood

P.42A-7

).

• Engine Cover Removal (Refer to GROUP 16, Ignition

System

− Ignition Coil

P.16-49

).

• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-5

).

• Engine Control Module (ECM) Removal [Refer to GROUP

13B, Engine Control Module (ECM)

P.13B-904

].

• Battery and Battery Tray Removal (Refer to GROUP 54A,

Battery

P.54A-11

).

• Front Exhaust Pipe and Front Exhaust Pipe RH Removal

(Refer to GROUP 15, Exhaust Pipe and Main Muffler

P.15-25

).

• Strut Tower Bar Removal (Refer to GROUP 42A, Strut

Tower Bar

P.42A-12

).

• Driveshaft Removal (Refer to GROUP 26, Driveshaft

Assembly

P.26-23

).

• Propeller Shaft Removal (Refer to GROUP 25, Propeller

Shaft

P.25-6

).

• Pressure Hose Assembly and Return Tube B Removal

(Refer to GROUP 37, Power Steering Hoses

P.37-55

).

• Rear Roll Stopper Removal (Refer to GROUP 32, Engine

Roll Stopper and Centermember

P.32-11

).

• Transfer Removal (Refer to GROUP 23C, Transfer

Assembly

P.23C-292

<Vehicles with S-AWC>,

P.23C-293

<Vehicles without S-AWC>).

• Starter Removal (Refer to GROUP 16, Starting System −

Starter Assembly

P.16-33

).

• Radiator Upper Hose and Radiator Lower Hose Removal

(Refer to GROUP 14, Radiator

P.14-52

).

Post-installation Operation
• Radiator Upper Hose and Radiator Lower Hose Installa-

tion (Refer to GROUP 14, Radiator

P.14-52

).

• Starter Installation (Refer to GROUP 16, Starting System

− Starter Assembly

P.16-33

).

• Transfer Installation (Refer to GROUP 23C, Transfer

Assembly

P.23C-292

<Vehicles with S-AWC>,

P.23C-293

<Vehicles without S-AWC>).

• Rear Roll Stopper Installation (Refer to GROUP 32,

Engine Roll Stopper and Centermember

P.32-11

).

• Pressure Hose Assembly and Return Tube B Installation

(Refer to GROUP 37, Power Steering Hoses

P.37-55

).

• Propeller Shaft Installation (Refer to GROUP 25, Propeller

Shaft

P.25-6

).

• Driveshaft Installation (Refer to GROUP 26, Driveshaft

Assembly

P.26-23

).

• Strut Tower Bar Installation (Refer to GROUP 42A, Strut

Tower Bar

P.42A-12

).

• Front Exhaust Pipe and Front Exhaust Pipe RH Installa-

tion (Refer to GROUP 15, Exhaust Pipe and Main Muffler

P.15-25

).

• Battery and Battery Tray Installation (Refer to GROUP

54A, Battery

P.54A-11

).

• Engine Control Module (ECM) Installation [Refer to

GROUP 13B, Engine Control Module (ECM)

P.13B-904

].

• Air Cleaner Installation (Refer to GROUP 15, Air Cleaner

P.15-5

).

• Generator Drive Belt Tension Check (Refer to

P.11A-9

).

• Power Steering Oil Pump Drive Belt Tension Check and

Adjustment (Refer to

P.11C-9

).

• Engine Oil Refilling (Refer to GROUP 12, On-vehicle Ser-

vice

− Engine Oil Replacement

P.12-5

).

• Transmission Fluid Refilling (Refer to GROUP 23C,

On-vehicle Service

− Transmission Fluid Change

P.23C-265

).

• Transfer Oil Refilling (Refer to GROUP 23C, On-vehicle

Service

− Transfer Oil Change

P.23C-272

).

• Engine Coolant Refilling (Refer to GROUP 14, On-vehicle

Service

− Engine Coolant Replacement

P.14-26

).

• Fuel Leak Check

• Hood Installation (Refer to GROUP 42A, Hood

P.42A-7

).

• Engine Cover Installation (Refer to GROUP 16, Ignition

System

− Ignition Coil

P.16-49

).

• Engine Room Under Cover Front and Engine Room Side

Cover Installation (Refer to GROUP 51, Under Cover

P.51-23

).

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-62

AC605920

AC800551

1

2

3

4

5

23 ± 6 N·m
17 ± 4 ft-lb

AC

Removal steps

<<A>>

1.

Generator drive belt

<<B>> >>C<<

2.

Power steering oil pump drive belt

3.

Grounding cable connection

<<C>> >>B<<

4.

Fuel high-pressure hose
connection

5.

Heater hose connection

•

Intake manifold plenum (Refer to
GROUP 15, Intake Manifold
Plenum

P.15-6

)

•

Right bank exhaust manifold (Refer
to GROUP 15, Exhaust Manifold

P.15-11

)

Removal steps (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-63

AC800548

23 ± 6 N·m
17 ± 4 ft-lb

100 ± 5 N·m
74 ± 3 ft-lb

82 ± 8 N·m
61 ± 5 ft-lb

25 ± 4 N·m
19 ± 3 ft-lb

8.5 ± 1.5 N·m
76 ± 13 in-lb

12 ± 2 N·m
102 ± 22 in-lb

12 ± 2 N·m
102 ± 22 in-lb

13

14

9

10

7

8

11

12

12

AC

17 ± 2 N·m
13 ± 1 ft-lb

6

Removal steps

6.

Engine hanger

•

Transaxle assembly (Refer to
GROUP 23C, Transaxle
Assembly

P.23C-287

)

<<D>>

7.

Power steering oil pump
assembly

<<E>>

8.

A/C compressor assembly

9.

Control wiring harness (relay box
side)

10. Control wiring harness (battery

side)

<<F>>

>>A<<

11. Engine mounting bracket

>>A<<

12. Engine mounting insulator

stopper

Removal steps (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-64

Required Special Tools:

• MB992275: Drive Belt Installer

• MB992276: Drive Belt Remover

• MB991454: Engine Hanger Balancer

• MB991895: Engine Hanger

• MB991928: Engine Hanger

• MB992208: Engine Hanger Plate A

REMOVAL SERVICE POINTS

.

<<A>> GENERATOR DRIVE BELT REMOVAL

CAUTION

When the generator drive belt is reused, draw an arrow
indicating the rotating direction on the back of the belt
using chalk to install the same direction.
1. Turn the drive belt auto-tensioner to counterclockwise, and

insert the L-shaped hexagon wrench to the auto-tensioner
hole in order to fix the auto-tensioner.

2. Remove the generator drive belt.

.

<<B>> POWER STEERING OIL PUMP DRIVE
BELT REMOVAL

CAUTION

• To reuse the power steering oil pump drive belt, draw

an arrow indicating the rotating direction on the back of
the power steering oil pump drive belt using chalk to
install the same direction.

• Hang the special tool MB992276 on the vehicle compo-

nents (including front side members) using a cord and
paper clip to prevent from falling.

1. Set the special tool MB992276 as shown and hold it by a

finger.

<<G>>

>>A<<

13. Engine assembly
14. Control wiring harness

Removal steps (Continued)

AC703079

L-shaped
hexagon
wrench

AC

AC801192AC

Cord

Paper clip

MB992276