Mitsubishi Outlander GS45X. Manual — part 489

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-87

AC506785AE

1

9

8

7

12 ± 2 N·m
102 ± 22 in-lb

10

11

2

8.5 ± 1.5 N·m
76 ± 13 in-lb

4

6

5

N

3

N

Removal steps

1.

Control wiring harness connection

2.

Battery cable connection

3.

Hose clip (Refer to GROUP 14

−

Water Hose and Water Pipe

P.14-41

).

4.

Radiator upper hose connection
(Refer to GROUP 14

− Water Hose

and Water Pipe

P.14-41

).

5.

Hose clip (Refer to GROUP 14

−

Thermostat

P.14-34

).

6.

Radiator lower hose connection
(Refer to GROUP 14

− Thermostat

P.14-34

).

7.

Heater hose connection

8.

Emission vacuum hose connection

9.

Brake booster vacuum hose
connection

10. Cooling water line hose connection

<<

A

>> >>

E

<< 11. Fuel high-pressure hose

connection

•

Drive belt (Refer to

P.11A-21

)

Removal steps (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-88

Required Special Tools:

• MB991956: Engine Hanger Plate

• MB991527: Hanger

• MB991454: Engine Hanger Balancer

• MB991895: Engine Hanger

• MB991928: Engine Hanger

AC710034AC

13

14

16

15

44 ± 10 N·m
33 ± 7 ft-lb

17

25 ± 4 N·m
18 ± 3 ft-lb

23 ± 6 N·m
17 ± 4 ft-lb

66 ± 7 N·m
49 ± 5 ft-lb

13 ± 2 N·m
111 ± 2 in-lb

100 ± 5 N·m
74 ± 3 ft-lb

12

20 ± 2 N·m
15 ± 1 ft-lb

Removal steps

•

Transaxle assembly (Refer to
GROUP 23A, Transaxle Assembly

P.23A-157

)

12. Intake manifold stay

<<

B

>>

13. Power steering oil pump assembly

<<

C

>>

>>D<<

14. A/C compressor and clutch

assembly

>>C<<

15. Grounding cable connection

<<

D

>> >>

B

<< 16. Engine mounting bracket

<<

E

>> >>

A

<< 17. Engine assembly

Removal steps (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-89

REMOVAL SERVICE POINTS

.

<<A>> FUEL HIGH-PRESSURE HOSE REMOVAL

1. Remove the stopper of the fuel high-pressure hose.

2. Raise the retainer of the fuel high-pressure hose and pull out

the fuel high-pressure hose in the direction shown in the
figure.
NOTE: If the retainer is released, install it securely after
removing the fuel high-pressure hose.

.

<<B>> POWER STEERING OIL PUMP ASSEMBLY
REMOVAL

1. Remove the power steering oil pump assembly with hose on

it.

2. Tie the removed power steering oil pump with a string at a

position where it will not interfere with the removal and
installation of engine assembly.

.

<<C>> A/C COMPRESSOR AND CLUTCH
ASSEMBLY REMOVAL

1. Remove the A/C compressor and clutch assembly together

with the hose from the bracket.

2. Tie the removed A/C compressor and clutch assembly with

a string at a position where it will not interfere with the
removal and installation of engine assembly.

.

AC703084

Stopper

AB

AC703085

Retainer

AB

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL <2.4L ENGINE>

11A-90

<<D>> ENGINE MOUNTING BRACKET REMOVAL

CAUTION

When supporting the engine and transaxle assembly with
a garage jack, be careful not to deform the engine oil pan.
1. Place a garage jack against the engine oil pan with a piece

of wood in between to support the engine assembly.

2. Remove special tools engine hanger (MB991928 or

MB991895) which was installed for supporting the engine
assembly when the transaxle assembly was removed (Refer
to GROUP 23A, Transaxle Assembly

P.23A-157

).

3. Operate a garage jack so that the engine weight is not

applied to the engine mounting insulator, and remove the
engine mounting bracket.

.

<<E>> ENGINE ASSEMBLY REMOVAL

After checking that all cables, hoses and wiring harness con-
nectors and so on are disconnected from the engine, lift the
engine assembly slowly with the chain block to remove the
engine assembly upward from the engine compartment.

AC506487

AE

MB991527

MB991454

MB991928

MB991956

AC506484

MB991527

AE

MB991454

MB991956

MB991895

AC506787

MB991527

MB991454

AB

MB991956