Mitsubishi Outlander GS45X. Manual — part 1559

PARKING BRAKE LINING AND DRUM

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PARKING BRAKES

36-21

BRAKE LINING THICKNESS CHECK

M1361005800025

1. Measure the lining thickness at the most worn area.

Standard value: 2.8 mm (0.11 inch)
Limit: 1.0 mm (0.04 inch)

2. If the thickness is less than the limit value, replace the right

and left shoe and lining assemblies as a set.

BRAKE DRUM INSIDE DIAMETER CHECK

M1361005900033

1. Measure the inside diameter of the brake drum at two

positions or more.

Standard value:

168.0 mm (6.61 inch) <2.4L Engine: 5 persons seat>
190.0 mm (7.48 inch) <2.4L Engine: 7 persons seat,

3.0L Engine>

Limit:

169.0 mm (6.65 inch) <2.4L Engine: 5 persons seat>
191.0 mm (7.52 inch) <2.4L Engine: 7 persons seat,

3.0L Engine>

2. If the inside diameter is more than limit value or if there is

excessive wear, replace the brake disk.

AC702724 AB

AC702725 AB

NOTES

37-1

GROUP 37

POWER STEERING

CONTENTS

GENERAL INFORMATION . . . . . . . .

37-2

SPECIFICATIONS . . . . . . . . . . . . . . .

37-3

GENERAL SPECIFICATIONS . . . . . . . . . .

37-3

SERVICE SPECIFICATIONS . . . . . . . . . . .

37-3

LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . .

37-4

SEALANT . . . . . . . . . . . . . . . . . . . . . . . . . .

37-4

POWER STEERING DIAGNOSIS . . .

37-4

INTRODUCTION TO POWER STEERING
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .

37-4

POWER STEERING DIAGNOSIS
TROUBLESHOOTING STRATEGY . . . . . .

37-4

SYMPTOM CHART. . . . . . . . . . . . . . . . . . .

37-5

SYMPTOM PROCEDURES . . . . . . . . . . . .

37-5

SPECIAL TOOLS. . . . . . . . . . . . . . . .

37-14

ON-VEHICLE SERVICE. . . . . . . . . . .

37-16

STEERING WHEEL FREE PLAY CHECK .

37-16

STEERING ANGLE CHECK . . . . . . . . . . . .

37-17

TIE-ROD LOOSENESS CHECK. . . . . . . . .

37-17

BALL JOINT DUST COVER CHECK . . . . .

37-22

TIE ROD END BALL JOINT ROTATION

TORQUE CHECK . . . . . . . . . . . . . . . . . . . .

37-22

STATIONARY STEERING EFFORT

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37-23

STEERING WHEEL RETURN TO

CENTER CHECK . . . . . . . . . . . . . . . . . . . .

37-23

DRIVE BELT TENSION CHECK. . . . . . . . .

37-24

FLUID LEVEL CHECK . . . . . . . . . . . . . . . .

37-24

FLUID REPLACEMENT . . . . . . . . . . . . . . .

37-24

POWER STEERING SYSTEM AIR

BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . .

37-25

OIL PUMP PRESSURE TEST . . . . . . . . . .

37-28

POWER STEERING PRESSURE

SWITCH CHECK. . . . . . . . . . . . . . . . . . . . .

37-29

INSPECTION OF STEERING COLUMN

SHAFT ASSEMBLY IMPACT ABSORBING
MECHANISM. . . . . . . . . . . . . . . . . . . . . . . .

37-29

STEERING WHEEL . . . . . . . . . . . . . .

37-31

REMOVAL AND INSTALLATION . . . . . . . .

37-31

STEERING COLUMN SHAFT

ASSEMBLY. . . . . . . . . . . . . . . . . . . . .

37-35

REMOVAL AND INSTALLATION . . . . . . . .

37-35

DISASSEMBLY AND ASSEMBLY . . . . . . .

37-38

POWER STEERING GEAR BOX

AND LINKAGE* . . . . . . . . . . . . . . . . .

37-40

REMOVAL AND INSTALLATION . . . . . . . .

37-40

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

37-44

DISASSEMBLY AND ASSEMBLY . . . . . . .

37-45

POWER STEERING OIL PUMP

ASSEMBLY. . . . . . . . . . . . . . . . . . . . .

37-48

REMOVAL AND INSTALLATION . . . . . . . .

37-48

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

37-50

DISASSEMBLY AND ASSEMBLY . . . . . . .

37-51

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

37-54

POWER STEERING HOSES . . . . . . .

37-55

REMOVAL AND INSTALLATION . . . . . . . .

37-55

WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES

WARNING

•

Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to

personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and

passenger (from rendering the SRS inoperative).

•

Service or maintenance of any SRS component or SRS-related component must be performed only at an

authorized MITSUBISHI dealer.

•

MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental

Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any

SRS-related component.

NOTE

The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,

side-airbag module, curtain air bag module, side impact sensors, seat belt pre-tensioners, clock spring, and interconnecting

wiring. Other SRS-related components (that may have to be removed/installed in connection with SRS service or maintenance)

are indicated in the table of contents by an asterisk (*).

GENERAL INFORMATION

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POWER STEERING

37-2

GENERAL INFORMATION

M1372000101211

• The steering wheel has three spokes and is

equipped with SRS (Supplemental Restraint Sys-
tem).

• The steering column has a shock absorbing

mechanism and a tilt steering mechanism.

• The steering system uses a vane oil pump with a

fluid flow control system, so that steering effort
varies with engine speed.

AC704445 AD

Steering wheel assembly

Steering column
shaft assembly

Pressure hose
assembly

Oil reservoir

Suction hose

Oil pump assembly

Steering gear and linkage

Return hose

Front axle crossmember

Heat protector

Pressure switch

<2.4L Engine>

AC702689AF

Steering wheel assembly

Steering column
shaft assembly

Pressure hose
assembly

Oil reservoir

Suction hose

Oil pump assembly

Steering gear and linkage

Return hose

Front axle crossmember

<3.0L Engine>

Heat protector