Mitsubishi Outlander GS45X. Manual — part 531
CHARGING SYSTEM
TSB Revision
ENGINE ELECTRICAL
16-23
REASSEMBLY SERVICE POINTS
.
>>A<< REGULATOR ASSEMBLY INSTALLATION
After installing the regulator assembly, insert a piece of wire
through the hole in the rear bracket while pressing the brush to
keep the brush against movement.
NOTE: Holding the brush with the wire facilities installation of
the rotor.
.
>>B<< ROTOR INSTALLATION
Remove the brush holding wire after the rotor has been
installed.
.
AK304673
Wire
AE
AK304674
Rear bracket
Brush
Wire
AE
AK304673
Wire
AE
CHARGING SYSTEM
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ENGINE ELECTRICAL
16-24
>>C<< PULLEY INSTALLATION<2.4L ENGINE>
1. Clean the inner race of the front bearing and that of the
pulley.
2. Screws the inner race of the pulley until it touches the inner
race of the front bearing.
3. Set the special tool Serration socket (MB992226) to the
pulley.
4. Set the closed wrench to the hexagonal area of the special
tool Serration socket (MB992226).
AK602609 AF
Clean
Clean
AK602610AF
Pulley
AK602611AF
MB992226
AK602612 AF
MB992226
CHARGING SYSTEM
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ENGINE ELECTRICAL
16-25
5. Insert the hexagonal bit socket having width across flats of
10 mm into the hexagonal area of the rotor shaft.
6. Hold the pulley with the closed wrench.
Rotate the hexagonal bit socket counterclockwise to tighten
it to the specified torque of 73
± 12 N⋅m (54 ± 9 ft-lb).
INSPECTION
M1161001700442
.
PULLEY<2.4L ENGINE>
Lock the pulley when rotating it clockwise. Check that the pul-
ley rotates smoothly when rotating it counterclockwise.
CAUTION
Locking the one-way clutch might cause the damaged
drive belt and an abnormal noise.
.
ROTOR
1. Measure the resistance between the two slip rings of the
rotor coil to check the continuity between them.
Replace the rotor if the resistance is not within the standard
value range.
Standard value: 2.1
− 2.4 Ω
2. Check the continuity between the slip rings and core.
3. If continuity is present, replace the rotor.
.
AK602613AE
MB992226
AK602663AF
Lock
Rotate
MB992226
AK304676
AK304677
CHARGING SYSTEM
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ENGINE ELECTRICAL
16-26
STATOR
1. Check the continuity between coil leads.
If there is no continuity, replace the stator.
2. Check the continuity between coil and core.
If there is continuity, replace the stator.
.
RECTIFIER ASSEMBLY
1. Check the condition of the (+) heat sink by checking the
continuity between the (+) heat sink and each of the stator
coil lead connecting terminals.
If the continuity is present for both terminals, or if no
continuity is present for both terminals, the diode is shorted.
Replace the rectifier assembly.
2. Check the condition of the (
−) heat sink by checking the
continuity between the (
−) heat sink and each of the stator
coil lead connecting terminals.
If the continuity is present for both terminals, or if no
continuity is present for both terminals, the diode is shorted.
Replace the rectifier assembly.
.
AK304678
AK304679
AK603113
AK603114
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