Mitsubishi Outlander GS45X. Manual — part 1768

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-79

CAUTION

Never reuse the snap ring.
88.Install a snap ring on the terminal body.

CAUTION

Never reuse the copper washers.
89.Refer to the following or the exploded view for the tightening

torque to install the cooler tube (OUT) onto the side cover.

Eye bolt tightening torque: 33

± 3 N⋅m (29 ± 2 ft-lb)

Bracket tightening torque: 22

± 1 N⋅m (16 ± 1 ft-lb)

CAUTION

Never reuse the copper washers.
90.Refer to the following or the exploded view for the tightening

torque to install the cooler tube (IN) on the side cover.

Tightening torque: 33

± 3 N⋅m (29 ± 2 ft-lb)

CAUTION

Ensure that the cooler tube (IN) is against the stop on the
side cover.

AK603235

AK603234

AK603233

AK603441

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-80

CAUTION

Ensure that the stud bolts protrude from the case as much
as indicated in the table below.

91.Install stud bolt 1 and 2 on the transaxle case.

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

92.Install an O-ring on the baffle plate.
93.Install the baffle plate on the converter housing. Refer to the

following or the exploded view for the tightening torque.

Tightening torque: 6.6

± 1.0 N⋅m (58 ± 9 in-lb)

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

94.Install an O-ring on the pressure test port bolt.
95.Install the pressure test port bolt on the transaxle case.

Refer to the following or the exploded view for the tightening
torque.

Tightening torque: 7.4 N

⋅m (65 in-lb)

Stud bolt code

1

2

Projection amount mm
(in)

39.9
(1.57)

61.4
(2.42)

AK603232

39.9 mm

61.4 mm

1

2

AO

AK603231

AK603230

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-81

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

96.Install an O-ring on the water-cooled transmission fluid

cooler.

97.Install the water-cooled transmission fluid cooler on the

transaxle case. Refer to the following or the exploded view
for the tightening torque.

Tightening torque: 4.3

± 0.6 N⋅m (38 ± 16 in-lb)

CAUTION

• Never reuse the park/neutral position switch.
• When loosely installing the switch, insert it squarely

onto the manual shaft. (Do not hold the switch at an
angle.)

98.Install an park/neutral position switch using the following

procedure.

(1) Loosely install an park/neutral position switch on the

manual shaft.

(2) Install the shift plate on the manual shaft. Refer to the

following or the exploded view for the tightening torque.

Tightening torque: 22

± 3 N⋅m (17 ± 2 ft-lb)

(3) Set the manual shaft to Range N.

AK603229

AK603228

AK700770

AK603442

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-82

(4) Align the hole in the park/neutral position switch with the

hole in the shift plate. With the holes aligned, insert a pin
(

φ5 mm) or equivalent through the holes. Now, tighten the

bolt to the specified torque shown in the following or in
the exploded view. Refer to the following or the exploded
view for the tightening torque.

Tightening torque: 5.9 N

⋅m (52 in-lb)

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

99.Install an O-ring on the turbine sensor.
100.Install the turbine sensor on the transaxle case. Refer to

the following or the exploded view for the tightening torque.

Tightening torque: 5.9 N

⋅m (52 in-lb)

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

101.Install an O-ring on the vehicle speed sensor.
102.Install the vehicle speed sensor on the transaxle case.

Refer to the following or the exploded view for the tightening
torque.

Tightening torque: 5.9 N

⋅m (52 in-lb)

AK603443

AK603226

AK603225