Mitsubishi Outlander GS45X. Manual — part 1766
TRANSAXLE
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AUTOMATIC TRANSAXLE OVERHAUL
23D-71
63.Install the input shaft.
CAUTION
• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-
tion.
64.Install an O-ring on the transaxle case.
65.Install the magnets on the oil strainer.
CAUTION
• Never reuse the oil strainer.
• Apply transmission fluid to the O-ring of the oil strainer.
66.Install the oil strainer on the oil pump assembly. Refer to the
following or the exploded view for the tightening torque.
Tightening torque: 9.4 N
⋅m (83 in-lb)
AK603259
AK603258
AK603257
Bolt code
A
B
Shank length
mm (in)
25 (1.0)
16 (0.6)
No. of bolts
2
1
AK603256AE
A
B
TRANSAXLE
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AUTOMATIC TRANSAXLE OVERHAUL
23D-72
CAUTION
Apply vaseline to the bearing race before installation.
67.Install an appropriate bearing race on the oil pump
assembly.
CAUTION
• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-
tion.
• Apply the transmission fluid as little as possible
because too much transmission fluid applied to the
O-ring, could cause some confusion over oil leakage.
68.Install an O-ring on the oil pump.
69.Install the oil pump assembly and oil strainer as one unit.
Refer to the following or the exploded view for the tightening
torque.
Tightening torque: 21 N
⋅m (15 ft-lb)
AK603432
No. of bolts
7
AK603433
AK603255
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23D-73
CAUTION
• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-
tion.
70.Install an O-ring on the input shaft.
CAUTION
• Completely degrease the FIPG-applied surface so that
water and oil including the old sealant cannot adhere to
the surface coated with the sealant. Never touch the
degreased surface by hand.
• Make sure the starting point and the ending point are
about the middle between the bolts.
• Apply a double bead of sealant in sections A.
71.Apply the sealant to the transaxle case mounting surface of
the converter housing (almost the center line of the surface).
Specified sealant: Three Bond 1216B
AK603254
L1 mm (in)
3
− 5 (0.1 - 0.2)
L2 mm (in)
2.3 (0.09)
L3 mm (in)
1.8 (0.07)
AK603434
A
A
A
A
A
A
A
A
L2
L1
L3
L2
TRANSAXLE
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AUTOMATIC TRANSAXLE OVERHAUL
23D-74
CAUTION
Mounting bolts are Torx E20 bolts.
72.Install the converter housing on the transaxle case. Refer to
the following or the exploded view for the tightening torque.
Tightening torque: 47
± 2 N⋅m (35 ± 1 ft-lb)
CAUTION
• Never reuse the side oil seal.
• Apply transmission fluid to the side oil seal before
installation.
73.Using the special tools MB992197 and MB992075, install a
side oil seal.
No. of bolts
19
AK603247
AK603435
MB992075
MB992197
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