Mitsubishi Outlander GS45X. Manual — part 1767
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23D-75
CAUTION
• Ensure that the side oil seal is installed to the specified
depth shown in the table below.
• Measure the installed depth of the seal at four locations
diagonally. Any difference between the measurements
should be no more than 0.3 mm.
CAUTION
• Never reuse the side oil seal.
• Apply transmission fluid to the side oil seal before
installation.
74.Using the special tools MB992198 and MB992075, install a
side oil seal.<F6AJ>
CAUTION
• Ensure that the side oil seal is installed to the specified
depth shown in the table below.
• Measure the installed depth of the seal at four locations
diagonally. Any difference between the measurements
should be no more than 0.3 mm.
CAUTION
• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-
tion.
75.Install an O-ring on the ATF adjusting bolt.
76.Install the ATF adjusting bolt on the transaxle case. Refer to
the following or the exploded view for the tightening torque.
Tightening torque: 7.4
± 2.4 N⋅m (65 ± 21 in-lb)
On the transaxle case
side
Seal depth (A) from
case end face: 4.0
± 0.5
mm (0.2
± 0.02 in) or
less
On the converter
housing case side
Seal depth (A) from
housing end face: 14.0
± 0.5 mm (0.6 ± 0.02 in)
or less
AK603437AD
A
AK700768
MB992075
MB992198
AB
AK700769
A
AB
AK603246
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23D-76
CAUTION
• Never reuse the lip seals.
• Apply transmission fluid to the lip seals before installa-
tion.
77.Install the lip seals on the transaxle case.
78.Install the detent spring. Refer to the following or the
exploded view for the tightening torque.
Tightening torque: 4.9 N
⋅m (43 in-lb)
79.Install the bracket on the oil temperature sensor.
80.Install the oil temperature sensor on the control valve. Refer
to the following view for the tightening torque.
Tightening torque: 7.9 N
⋅m (70 in-lb)
CAUTION
Check the oil pressure switch connectors (each indicated
with an arrow) for correct fit.
81.Install the terminal assembly on the control valve.
AK603244
AK603243
AK603241
Oil temperature
sensor
Bracket
AE
AK603438
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23D-77
CAUTION
Apply transmission fluid to the manual valve before instal-
lation.
82.Install the manual valve on the control valve.
83.Press the terminal body into the transaxle case.
CAUTION
Ensure that the notch in the manual valve is engaged with
the lug on the manual plate.
84.Install the control valve assembly on the transaxle case.
AK603240
AK603439
AK603439
AK603239
TRANSAXLE
TSB Revision
AUTOMATIC TRANSAXLE OVERHAUL
23D-78
CAUTION
• Mounting bolt A is a hexagon head bolt.
• Mounting bolt B is a hexagon socket head bolt.
85.Install the control valve assembly mounting bolts A and B.
Refer to the following or the exploded view for tightening
torque.
Tightening torque: 7.9 N
⋅m (70 in-lb)
CAUTION
• Never reuse the control valve cover gasket.
• Thoroughly clean the control valve cover gasket
mounting surface of the transaxle case so that it is
completely free of moisture, lubricant and the old gas-
ket.
86.Install the control valve cover gasket on the transaxle case.
87.Install the control valve cover on the transaxle case. Refer
to the following or the exploded view for the tightening
torque.
Tightening torque: 9.0
± 0.9 N⋅m (80 ± 8 in-lb)
Bolt code
A
B
Shank length
mm (in)
71.5 (2.82)
58.0 (2.28)
No. of bolts
5
4
AK603238 AC
A
A
A
B
B
A
A
B
B
No. of bolts
16
AK603237
AK603236
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