Mitsubishi Outlander GS45X. Manual — part 1554

36-1

GROUP 36

PARKING BRAKES

CONTENTS

GENERAL INFORMATION . . . . . . . .

36-2

SERVICE SPECIFICATIONS. . . . . . .

36-3

PARKING BRAKE DIAGNOSIS . . . .

36-3

INTRODUCTION. . . . . . . . . . . . . . . . . . . . .

36-3

TROUBLESHOOTING STRATEGY . . . . . .

36-3

SYMPTOM CHART. . . . . . . . . . . . . . . . . . .

36-3

SYMPTOM PROCEDURES . . . . . . . . . . . .

36-4

SPECIAL TOOL . . . . . . . . . . . . . . . . .

36-8

ON-VEHICLE SERVICE. . . . . . . . . . .

36-9

PARKING BRAKE LEVER STROKE

CHECK AND ADJUSTMENT . . . . . . . . . . .

36-9

PARKING BRAKE SWITCH CHECK . . . . .

36-10

PARKING BRAKE LINING SEATING

PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .

36-10

PARKING BRAKE LEVER . . . . . . . . .

36-11

REMOVAL AND INSTALLATION . . . . . . . .

36-11

PARKING BRAKE CABLE. . . . . . . . .

36-13

REMOVAL AND INSTALLATION . . . . . . . .

36-13

PARKING BRAKE LINING AND

DRUM . . . . . . . . . . . . . . . . . . . . . . . . .

36-15

REMOVAL AND INSTALLATION

<2.4L ENGINE: 5 PERSONS SEAT> . . . . .

36-15

REMOVAL AND INSTALLATION

<2.4L ENGINE: 7 PERSONS SEAT,

3.0L ENGINE>. . . . . . . . . . . . . . . . . . . . . . .

36-18

BRAKE LINING THICKNESS CHECK . . . .

36-21

BRAKE DRUM INSIDE DIAMETER

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36-21

GENERAL INFORMATION

TSB Revision

PARKING BRAKES

36-2

GENERAL INFORMATION

M1361000100902

The mechanical rear-wheel acting type parking brake
is adopted, and a parking brake lever is used for that
operation.

CONSTRUCTION DIAGRAM

AC709975AC

Parking brake
lever assembly

Parking brake
assembly

Parking brake rear cable

Parking brake
lever assembly

Parking brake
assembly

<2.4L Engine: 5 persons seat>

<2.4L Engine: 7 persons seat, 3.0L Engine>

Parking brake rear cable

SERVICE SPECIFICATIONS

TSB Revision

PARKING BRAKES

36-3

SERVICE SPECIFICATIONS

M1361000301125

PARKING BRAKE DIAGNOSIS

INTRODUCTION

M1361003700334

If the parking brake is faulty, parking brake effort will
become insufficient. The cause may be a malfunc-
tion of parking brake parts or the parking brake lever
being out of adjustment.

TROUBLESHOOTING STRATEGY

M1361003800342

Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
parking brakes fault.
1. Gather Information from the customer.

2. Verify that the condition described by the

customer exists.

3. Find the malfunction by following the Symptom

Chart.

4. Verify malfunction is eliminated.

SYMPTOM CHART

M1361004100443

Item

Standard value

Limit

Parking brake lever stroke [Control force approx. 200 N (45 pounds)]

3 to 5 notches

−

Brake lining thickness mm (in)

2.8 (0.11)

1.0 (0.04)

Brake drum inside
diameter mm (in)

2.4L Engine: 5 persons seat

168.0 (6.61)

169.0 (6.65)

2.4L Engine: 7 persons seat, 3.0L Engine

190.0 (7.48)

191.0 (7.52)

SYMPTOM

INSPECTION
PROCEDURE

REFERENCE PAGE

Brake drag

−

Refer to GROUP 35A, Basic Brake
System Diagnosis

− Symptom

Chart

P.35A-6

.

Brake warning light stays ON with the parking brake
lever released.

−

Refer to GROUP 35B, ABS
Diagnosis

− Symptom Chart

P.35B-151

.

Insufficient parking brake function

1

P.36-4

When the parking brake lever is pulled, the brake
warning light does not illuminate.

2

P.36-5

PARKING BRAKE DIAGNOSIS

TSB Revision

PARKING BRAKES

36-4

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Insufficient Parking Brake Function

DIAGNOSIS

STEP 1. Check the excessive parking brake lever
stroke.
Refer to

P.36-9

.

Q: Is the parking brake lever stroke adjusted

properly?
YES :

Go to Step 2.

NO :

Adjust the parking brake lever stroke or
check the parking brake cable routing
(Refer to

P.36-9

). Then go to Step 5.

STEP 2. Check the parking brake cable for
sticking.

Q: Is the parking brake cable stuck?

YES :

Replace the cable (Refer to

P.36-13

). Then

go to Step 5.

NO :

Go to Step 3.

STEP 3. Check the brake lining and brake drum
for wear.
Refer to

P.36-21

.

Q: Is the brake lining thickness or brake drum inside

diameter outside of specification?
YES :

Replace the rear brake shoe assembly or

rear brake disk (Refer to

P.36-15

<2.4L

Engine: 5 persons seat> or

P.36-18

<2.4L

Engine: 7 persons seat, 3.0L Engine>).
Then go to Step 5.

NO :

Go to Step 4.

STEP 4. Check for oil, water, etc., on the lining
contact surfaces.

Q: Is oil, water, etc., on the lining contact surface?

YES :

Replace the part and determine and repair

source/cause of foreign material. Then go to
Step 5.

NO :

Carry out the parking brake lining seating
procedure (Refer to

P.36-10

) and then go to

Step 5.

STEP 5. Retest the system.

Q: Is the malfunction eliminated?

YES :

The procedure is complete.

NO :

Recheck from Step 1.