Mitsubishi Outlander GS45X. Manual — part 1508
DRIVESHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-35
DISASSEMBLY SERVICE POINTS
.
<<A>>PTJ CASE/INNER SHAFT ASSEMBLY
REMOVAL
CAUTION
When removing the PTJ case and inner shaft assembly, be
careful not to drop off the roller part of spider assembly,
because it easily departs from the spider assembly.
.
<<F>> PTJ BOOT REMOVAL
1. Wipe off grease from the shaft spline.
2. When reusing the PTJ boot, wrap plastic tape around the
shaft spline to avoid damaging the boot.
ASSEMBLY SERVICE POINTS
.
>>A<< EBJ BOOT INSTALLATION
Wrap plastic tape around the shaft spline, and then install the
EBJ boot.
.
>>B<< PTJ BOOT INSTALLATION
Wrap plastic tape around the shaft spline, and then install the
PTJ boot.
.
>>C<< SPIDER ASSEMBLY INSTALLATION
CAUTION
• The driveshaft joint use special grease. Do not mix old
and new or different types of grease.
• If the spider assembly has been cleaned, take special
care to apply the specified grease.
1. Apply the specified grease furnished in the repair kit to the
spider assembly between the spider axle and the roller.
Specified grease: Repair kit grease
2. Install the spider assembly to the shaft from the direction of
the spline chamfered side.
.
AC703329AB
Chamfered side
DRIVESHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-36
>>G<< PTJ CASE AND INNER SHAFT ASSEMBLY
INSTALLATION
CAUTION
The driveshaft joint use special grease. Do not mix old and
new or different types of grease.
After applying the specified grease the PTJ case, insert the
driveshaft and apply grease one more time.
Specified grease: Repair kit grease
Amount to use:
245
± 10 g (8.6 ± 0.3 ounce) <LH>
255
± 10 g (9.0 ± 0.3 ounce) <RH>
NOTE: The grease in the repair kit should be divided in half for
use, respectively, at the joint and inside the boot.
.
>>H<< PTJ BOOT BAND (SMALL)/PTJ BOOT
BAND (LARGE) INSTALLATION
Set the PTJ boot bands at the specified distance in order to
adjust the amount of air inside the PTJ boot, and then tighten
the PTJ boot band (small), PTJ boot band (large) securely.
Standard value (A):
95
± 3 mm (3.74 ± 0.12 inches)
AC703336AB
AC703337 AB
A
DRIVESHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-37
DISASSEMBLY AND ASSEMBLY <AWD>
M1261003702106
CAUTION
• As for the EBJ assembly, only the EBJ boot can be replaceable, and other parts cannot be disas-
sembled.
• The EBJ boot for 3.0L Engine-RH is not replaceable.
AC809231
EBJ grease
PTJ grease
1
2
3
1
4
6
2
3
1
3
2
EBJ boots repair kit
PTJ Boots repair kit
PTJ repair kit
3
1
2
5
N
N
N
N
N
1
N
<RH (Vehicles without
S-AWC)>
<LH>
AC
8
10
11
8
8
4
7
5
6
12
9
9
4
6
10
4
7
5
6
11
N
5
<RH (Vehicles with
S-AWC)>
Disassembly steps
1.
Circlip
>>
C
<< 2.
PTJ boot band (large)
>>
C
<< 3.
PTJ boot band (small)
4.
Circlip
<<
A
>> >>
B
<< 5.
PTJ case
6.
Snap ring
<<
A
>> >>
B
<< 7.
Spider assembly
<<
B
>> >>
A
<< 8.
PTJ boot
9.
EBJ boot band (large)
10. EBJ boot band (small)
11. EBJ boot
12. EBJ assembly
Disassembly steps (Continued)
DRIVESHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-38
LUBRICATION POINTS
DISASSEMBLY SERVICE POINT
.
<<A>> PTJ CASE/SPIDER ASSEMBLY REMOVAL
CAUTION
When removing the PTJ case, be careful not to drop off the
roller part of spider assembly, because it easily departs
from the spider assembly.
1. Wipe off grease from the spider assembly and the inside of
the PTJ case.
2. Always clean the spider assembly when the grease contains
water or foreign material.
.
AC901051AB
The drive shaft joint uses special
grease. Do not mix old and new or
different types of grease.
CAUTION
NOTE:
* Indiactes Vehicles with S-AWC.
Grease: Repair kit grease
Amount used: 120 ± 10 g (4.2 ± 0.3 oz)
<2.4L>, 140 ± 10 g (4.9 ± 0.3 oz) <3.0L>,
135 ± 10 g (4.8 ± 0.3 oz) <3.0L*>
The drive shaft joint uses special grease.
Do not mix old and new or different types of
grease.
CAUTION
Grease: Repair kit grease
Amount used: 210 ± 10 g (7.4 ± 0.3 oz)
<2.4L-LH>, 200 ± 10 g (7.0 ± 0.3 oz) <2.4L-RH>,
245 ±10 g (8.6 ± 0.3 oz) <3.0L-LH>, 255 ± 10 g
(9.0 ± 0.3 oz) <3.0L-RH>, 250 ± 10 g (8.8 ± 0.3
oz) <3.0L-RH*>
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