Mitsubishi Outlander GS45X. Manual — part 1575
SERVICE SPECIFICATIONS
TSB Revision
ENGINE COOLING
14-3
<3.0L ENGINE>
SERVICE SPECIFICATIONS
M1141000302100
COOLANT
M1141000401955
NOTE: *similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate cool-
ant with long life hybrid organic acid technology.
AC808975AB
Radiator lower hose
Radiator
condenser tank
assembly
Radiator upper hose
assembly
Radiator assembly
A/T fluid cooler
feed hose assembly
Radiator fan
motor
Condenser fan
motor
Fan shroud
Item
Standard value
Limit
Valve opening pressure of radiator cap kPa (psi)
93
− 123 (14 − 18)
Minimum 83 (12)
Range of coolant antifreeze concentration of radiator %
30
− 60
-
Thermostat
Valve opening temperature
of thermostat
°C (°F)
2.4L ENGINE
87
± 1.5 (189 ± 3)
-
3.0L ENGINE
82
± 1.5 (180 ± 3)
-
Full-opening temperature of thermostat
°C (°F)
95 (203)
-
Valve lift mm (in)
2.4L ENGINE
8.5 (0.335) or more
-
3.0L ENGINE
9.0 (0.354) or more
-
Item
Recommended antifreeze
Quantity dm
3
(qt)
Engine coolant [includes
0.65 dm
3
(0.69 qt) in the
radiator condenser tank]
Automatic
transaxle
DIA QUEEN SUPER LONG LIFE COOLANT
PREMIUM or equivalent*
9.5 (10.0)
CVT
7.5 (7.9)
SEALANT
TSB Revision
ENGINE COOLING
14-4
SEALANT
M1141000501758
ENGINE COOLING DIAGNOSIS
INTRODUCTION
M1141005300411
The system cools the engine so that it does not over-
heat and maintains the engine at an optimum tem-
perature. The system components are the radiator,
water pump, thermostat, condenser fan assembly.
Possible faults include low coolant, contamination,
belt loosening and component damage.
TROUBLESHOOTING STRATEGY
M1141005200403
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure to find
most of the engine cooling faults.
1. Gather information from the customer.
2. Verify that the condition described by the
customer exists.
3. Find and repair the malfunction by following the
SYMPTOM CHART.
4. Verify that the malfunction is eliminated.
SYMPTOM CHART
M1141005600694
Item
Specified sealant
Engine coolant temperature sensor
ThreeBond 1324N, Loctite 262 or equivalent
Symptom
Inspection
procedure
Reference page
Coolant leak
1
Engine overheating
2
Radiator fan and condenser fan do not operate <2.4L ENGINE>
3
Radiator fan and condenser fan do not operate <3.0L ENGINE>
4
ENGINE COOLING DIAGNOSIS
TSB Revision
ENGINE COOLING
14-5
SYMPTOM PROCEDURES
Inspection Procedure 1: Coolant Leak
DIAGNOSIS
STEP 1. Check for coolant leaks.
WARNING
When pressure testing the cooling system, slowly
release cooling system pressure to avoid getting
burned by hot coolant.
CAUTION
• Be sure to completely clean away any moisture from
the places checked.
• When the tester is removed, be careful not to spill any
coolant.
• When installing and removing the tester and when test-
ing, be careful not to deform the filler neck of the radia-
tor.
Check that the coolant level is up to the filler neck. Install a radi-
ator tester and apply 160 kPa (23 psi) pressure, and then check
for leakage from the radiator hose or connections.
Q: Is leakage present from the radiator hose or
connections?
YES : Repair or replace the appropriate part, then go to
Step 2.
NO : There is no action to be taken.
STEP 2. Retest the system.
Q: It there still coolant leakage?
YES : Return to Step 1.
NO : The procedure is complete.
AC702800
Cap adapter
Adapter
AB
ENGINE COOLING DIAGNOSIS
TSB Revision
ENGINE COOLING
14-6
Inspection Procedure 2: Engine Overheating
DIAGNOSIS
STEP 1. Remove the radiator cap and check for coolant
contamination.
Q: Is the coolant contaminated with rust and oil?
YES : Replace it. Refer to
NO : There is no action to be taken. Go to Step 2.
STEP 2. Check the radiator cap valve opening pressure.
NOTE: Be sure that the cap is clean before testing. Rust or
other foreign material on the cap seal will cause an improper
reading.
(1) Use a cap adapter to attach the cap to the tester.
(2) Increase the pressure until the gauge indicator stops
moving.
Minimum limit: 83 kPa (12 psi)
Standard value: 93
− 123 kPa (14 − 18 psi)
Q: Does the reading remain at or above the minimum limit?
YES : Go to Step 3.
NO : Replace the radiator cap. Then go to Step 5.
STEP 3. Check thermostat operation.
Refer to
.
Q: Does the thermostat operate correctly?
YES : Go to Step 4.
NO : Replace the thermostat, then go to Step 5.
STEP 4. Check the drive belt for slippage or damage.
Refer to GROUP 00, Maintenance Service
− Drive Belt (For
The Generator, Water Pump and Power Steering Pump)
(Check Condition)
Q: Is the drive belt loose or damaged?
YES : Adjust or replace the drive belt, then go to Step 5.
NO : There is no action to be taken.
STEP 5. Retest the system.
Check the engine coolant temperature.
Q: Is the engine coolant temperature abnormally high?
YES : Return to Step 2.
NO : The procedure is complete.
AC703098
Cap adapter
AB
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