Mitsubishi Outlander GS45X. Manual — part 1665
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-49
CAUTION
• Do not re-use the outer race.
• Replace the outer race together with the inner race.
24.Using the special tool MB990780, install the outer race of
differential side bearing on the transaxle case.
CAUTION
• Do not re-use the outer race.
• Replace the outer race together with the inner race.
25.Using the special tools MB990932 and MB990938, install
the outer race of reduction gear bearing on the converter
housing.
CAUTION
• When adjusting the preload, apply transmission fluid to
the bearing to make it roll smoothly.
• When conducting measurements, measure two or more
places, and find the average value.
26.Measure the preload A of the reduction gear assembly in
the following way.
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MB990780
AK604111AC
MB990938
MB990932
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A
Reduction gear
Transmission case
Bearing
outer race
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-50
(1) Measure the distance M7 from the edge of transaxle case
to the mounting surface of adjusting shim.
(2) Install the reduction gear assembly on the converter
housing, and measure the distance M8 from the edge of
reduction gear assembly to the edge of converter
housing.
(3) Install the outer race of reduction gear side bearing on
the bearing, and measure the distance M9 from the edge
of reduction gear assembly to the outer race of reduction
gear bearing.
(4) Using the following expression, calculate the difference
M10 from the outer race of reduction gear bearing to the
edge of converter housing.
M10 = M8
− M9
(5) Using the following expression, calculate the thickness of
adjusting shim.
Thickness of adjusting shim = M7
− M10 + preload
Standard value: 0.11
− 0.17 mm (0.004 − 0.006 in)
(For reduction gear preload)
CAUTION
Do not re-use the adjusting shim.
27.Install the selected adjusting shim on the transaxle case.
For selection of the adjusting shim, refer to "SERVICE
SPECIFICATIONS."
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M7
AD
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M8
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M9
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TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-51
CAUTION
• Do not re-use the outer race.
• Replace the outer race together with the inner race.
28.Using the special tools MB990932 and MB990938, install
the outer race of reduction gear bearing on the transaxle
case.
CAUTION
• Do not re-use the lip seal.
• Apply transmission fluid when installing the lip seal.
29.Install the lip seal on the transaxle case.
CAUTION
• Do not re-use the O-rings.
• Apply transmission fluid when installing the O-rings.
30.Install the O-rings on the oil pump fastening bolts.
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MB990938
MB990932
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AK502236
TRANSAXLE
TSB Revision
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
23B-52
31.Install the oil pump on the transaxle case and tighten the
bolt to the specified torque. (One fastening bolt is installed at
the backside from the transaxle case side. Only this bolt
should be tightened to the specified torque of 28 N
⋅m [21
ft-lb].)
Tightening torque: 19 N
⋅m (14 ft-lb)
CAUTION
Do not re-use the snap ring.
32.Install the snap ring on the oil pump.
CAUTION
• Do not re-use the lip seal.
• Apply transmission fluid or vaseline when installing the
lip seal.
33.Install the lip seal on the transaxle case.
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