Mitsubishi Outlander GS45X. Manual — part 56
HEADLIGHT
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CHASSIS ELECTRICAL
54A-221
•
Before inspection using the scan tool MB991958, wipe off
the windshield clearly. Then check that there is no abnor-
mality on the windshield surface where the lighting control
sensor is mounted.
•
When covering the lighting control sensor receiver, be care-
ful not to touch the windshield surface (where the lighting
control sensor receiver is mounted). (The lighting control
sensor receiver has limited resistance to oil.)
BRACKET REPAIR OF HEADLIGHT ASSEMBLY
M1540104500113
CAUTION
• If damage is present to locations other than the repair-
able bracket, replace the assembly.
• Apply a tape to the area around the damaged bracket to
prevent damage.
• During repair work, be careful not to damage the repair
bracket installation bosses.
When brackets A, B and C shown in the figure are damaged, a
low-cost repair can be performed by mounting a repair bracket.
OPERATIONS BEFORE REPAIRING BRACKET
Remove the headlight assembly.
AC802176AB
Bracket C
Bracket A
Bracket B
HEADLIGHT
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CHASSIS ELECTRICAL
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REPAIR PROCEDURE OF BRACKET A
1. Cut the damaged bracket A so that it has the larger
dimension than the dimension shown in the figure from the
mounting boss seating face.
2. Smoothen the bracket cut surface using the sandpaper.
3. Fix the repair bracket A to the headlight assembly using the
tapping screw.
REPAIR PROCEDURE OF BRACKET B
1. Cut off the damaged bracket B.
AC802177AB
Damage bracket A
;;;;
;;;;
AC802178AB
13.5 mm (0.53 inches)
or more
5.0 mm (0.2 inches)
or more
AC802179AB
Tapping
screw
Repair bracket A
AC802180AB
Damage bracket B
HEADLIGHT
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CHASSIS ELECTRICAL
54A-223
2. Remove the remaining bracket cut surface using the
sandpaper.
3. Fix the repair bracket B to the headlight assembly using the
tapping screw.
REPAIR PROCEDURE OF BRACKET C
1. Cut the damaged bracket C so that it has the dimension
shown in the figure.
2. Smoothen the bracket cut surface using the sandpaper.
;;;
;;
;
;;
;;
AC802181
AC802182 AB
Tapping
screw
Repair bracket B
AC802183AB
Damage bracket C
;;;
;;;
AC802184AB
42 mm (1.7 inches)
or more
12 mm (0.5 inches) or less
HEADLIGHT
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3. Fix the repair bracket C to the headlight assembly using the
tapping screw.
OPERATIONS AFTER REPAIRING BRACKET
1. Mount the headlight assembly to the vehicle.
2. Check that the headlight assembly does not vibrate during
driving.
3. Check whether each light built in the headlight assembly
and the headlight leveling system are properly operated.
4. Perform the headlight aiming adjustment and light intensity
measurement.
REPAIR BRACKET PART NUMBER
AC802185AB
Tapping
screw
Repair bracket C
Part name
Part number
Headlight (LH) bracket kit
8301B173
Headlight (RH) bracket kit
8301B174
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