Mitsubishi Outlander GS45X. Manual — part 54
HEADLIGHT
TSB Revision
CHASSIS ELECTRICAL
54A-213
<VEHICLES WITH DISCHARGE HEADLIGHT>
Pre-removal operation
Front bumper assembly removal (Refer to GROUP 51
−
Front Bumper Assembly
Post-installation operation
• Front bumper assembly installation (Refer to GROUP 51
− Front Bumper Assembly
• Check the beam direction of the headlight (Refer to Head-
AC901199AB
8
9
1
2
3
5
6
7
3
Section A - A
1
A
A
10
4
10
1.5 ± 0.3 N·m
14 ± 2 in-lb
4.5 ± 1.5 N·m
40 ± 13 in-lb
4.5 ± 1.5 N·m
40 ± 13 in-lb
4.5 ± 1.5 N·m
40 ± 13 in-lb
Removal Steps
1.
Headlight assembly
2.
Headlight bulb socket cover
<<
A
>>
>>A<<
3.
Headlight control unit
4.
Headlight gasket
<<
B
>>
5.
Headlight bulb
6.
Daytime running light bulb
7.
Front turn-signal light bulb
8.
Position light bulb
9.
Grommet
10. Grommet
Removal Steps (Continued)
HEADLIGHT
TSB Revision
CHASSIS ELECTRICAL
54A-214
REMOVAL SERVICE POINTS
.
<<A>> HEADLIGHT CONTROL UNIT (HARNESS)
REMOVAL <VEHICLES WITH DISCHARGE HEAD-
LIGHT>
1. As shown in the figure, use the commercial tool to remove it.
2. To insert the tool available in the market into the headlight
assembly from the opening at the ignitor side, firstly remove
the headlight control unit, the socket cover, the ignitor and
the ground connector.
3. Using the commercial tool, make the resin washer sag to
push up the harness above the resin washer.
4. Pull out the harness from the headlight assembly.
.
AC712425AF
Commercial tool
AC712430AD
Igniter
Ground
connector
Headlight
control unit
connector
Commercial
tool
AC802237AC
Resin washer
Commercial tool
Headlight control unit connector
Harness
Resin washer
Rib
HEADLIGHT
TSB Revision
CHASSIS ELECTRICAL
54A-215
<<B>> HEADLIGHT BULB REMOVAL <VEHICLES
WITH DISCHARGE HEADLIGHT>
CAUTION
Do not touch the bulb surface with bare hands or dirty
gloves. If the bulb surface (glass part) gets dirty, immedi-
ately clean it with alcohol or thinner. After drying com-
pletely, install the bulb.
1. Twist the socket cover to remove.
2. Disconnect the igniter.
3. Release the bulb securing spring, and remove the bulb.
AC900447AD
Socket cover
AC609658
AB
Igniter
AC609659
AB
Spring
HEADLIGHT
TSB Revision
CHASSIS ELECTRICAL
54A-216
INSTALLATION SERVICE POINT
.
>>A<< HEADLIGHT CONTROL UNIT INSTALLA-
TION <VEHICLES WITH DISCHARGE HEAD-
LIGHT>
1. As shown in the figure, doubly wrap the portion in the vinyl
tape, from the headlight control unit connector root to the
point where the harness separation is hidden.
2. Install the harness to the headlight assembly. At that time,
fitting the harness into the resin washer is unnecessary.
HEADLIGHT LEVELING SWITCH REMOVAL AND INSTALLATION
M1540105200212
AC712428AD
Plastic tape
Headlight control
unit connector
AC712429
AC900081AB
1
2
Removal Steps
1.
Side lower panel assembly (Refer
to GROUP 52A
− Instrument Panel
assembly
2.
Headlight leveling switch
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