Mitsubishi Outlander GS45X. Manual — part 1502
ON-VEHICLE SERVICE
TSB Revision
FRONT AXLE
26-11
MB990925 BEARING AND OIL SEAL INSTALLER SET
ON-VEHICLE SERVICE
WHEEL BEARING END PLAY CHECK
M1261001100362
1. Remove the front caliper assembly and front brake disc, and
retain the front caliper assembly with a wire and the like to
prevent from falling (Refer to
2. Set a dial gauge as shown in the figure. Move the hub in the
axial direction and measure the end play.
Limit: 0.05 mm (0.002 inch)
3. If the play exceeds the limit, disassemble hub knuckle to
check each component. If the front hub bearing is faulty,
replace it.
4. After checking, install the front brake disc and the front
caliper assembly (Refer to
).
Tool
Type
Tool number
O D mm (in)
A
MB990926
39.0 (1.54)
MB990927
45.0 (1.77)
MB990928
49.5 (1.95)
MB990929
51.0 (2.00)
MB990930
54.0 (2.13)
MB990931
57.0 (2.24)
MB990932
61.0 (2.40)
MB990933
63.5 (2.50)
MB990934
67.5 (2.66)
MB990935
71.5 (2.81)
MB990936
75.5 (2.97)
MB990937
79.0 (3.11)
B
MB990938
−
C
MB990939
−
AC703349 AB
A
B
C
Installer bar
(Snap-in type)
Installer adapter
MB990925
Remover bar
Tool box
AC703296 AB
ON-VEHICLE SERVICE
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FRONT AXLE
26-12
HUB BOLT REPLACEMENT
M1261001000536
Required Special Tools:
• MB990767: Front Hub and Flange Yoke Holder
• MB991618: Hub Bolt Remover
1. Remove the front caliper assembly and front brake disc, and
retain the front caliper assembly with a wire and the like to
prevent from falling (Refer to
2. Use special tool MB991618 to remove the hub bolts.
3. Install the plain washer to the new hub bolt, and install the
bolt with a nut while holding the hub with special tool
MB990767.
4. Install the front brake disc and the front caliper assembly
).
AC703297AB
MB991618
Hub bolt
AC612767AD
MB990767
Plain
washer
FRONT AXLE HUB ASSEMBLY
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FRONT AXLE
26-13
FRONT AXLE HUB ASSEMBLY
REMOVAL AND INSTALLATION
M1261001701679
CAUTION
• The magnetic encoder collects metallic particles easily, because it is magnetized. Make sure that
the magnetic encoder should not collect metallic particles. Check that there is not any trouble
prior to reassembling it.
• When removing and installing the front wheel hub assembly, make sure that the magnetic encoder
(integrated with the inner oil seal) does not contact with surrounding parts to avoid damage.
• When removing and installing the front wheel speed sensor, make sure that the sensor head at the
end does not contact with surrounding parts to avoid damage.
• The parts indicated by * are the nuts with friction coefficient stabilizer. In removal, ensure there is
no damage, clean dust and soiling from the bearing and thread surfaces, and tighten them to the
specified torque.
Post-installation operation
• Using your fingers, press the Ball Joint Dust Cover to
check for a crack or damage.
AC505531
N
5
7
110 ± 11 N·m
81 ± 8 ft-lb
25 ± 5 N·m
18 ± 3 ft-lb
71 ± 10 N·m
52 ± 7 ft-lb
8.5 ± 1.5 N·m
76 ±13 in-lb
100 ± 10 N·m
74 ± 7 ft-lb
AB
3
1
2
4
6
N
13 ± 2 N·m
115 ± 17 in-lb
*
*
N
39 ± 6 N·m
29 ± 4 ft-lb
144 - 176 N·m
107 - 129 ft-lb
9
8
10
11
12
14
13
*
*
Removal steps
1.
Cotter pin
<<
A
>> >>
B
<< 2.
Driveshaft nut
>>
B
<< 3.
Washer
4.
Front wheel speed sensor
5.
Front wheel speed sensor harness
bracket
6.
Brake hose bracket
<<
B
>>
7.
Caliper assembly
8.
Brake disk
<<
C
>> >>
A
<< 9.
Stabilizer link connection
10. Self-locking nut (lower arm ball
joint connection)
<<
D
>>
11. Self-locking nut (tie-rod end
connection)
Removal steps (Continued)
FRONT AXLE HUB ASSEMBLY
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FRONT AXLE
26-14
Required Special Tools:
• MB990242: Puller Shaft
• MB990244: Puller Ball
• MB990767: Front Hub and Flange Yoke Holder
• MB991354: Puller Body
• MB991897 or MB992011: Ball Joint Remover
REMOVAL SERVICE POINTS
.
<<A>> DRIVESHAFT NUT REMOVAL
CAUTION
Do not apply the vehicle weight on the front wheel hub
assembly with the driveshaft nut loosened. Otherwise, the
wheel bearing may be broken.
Use special tool MB990767 to counter the hub as shown in the
figure to remove the driveshaft nut.
.
<<B>> CALIPER ASSEMBLY REMOVAL
1. Remove the caliper assembly with brake hose.
2. Secure the removed caliper assembly with a wire or other
similar material at a position where it will not interfere with
the removal and installation of the hub knuckle assembly.
.
<<C>> STABILIZER LINK DISCONNECTION
Use a hexagon wrench to remove the stabilizer link and strut
connection nut as shown in the figure.
.
<<
E
12. Driveshaft and hub knuckle
assembly connection
13. Hub knuckle assembly and strut
mounting bolt and nuts
14. Hub knuckle assembly
Removal steps (Continued)
AC703300AB
MB990767
AC613526 AD
Stabilizer link
Strut assembly
Hexagon wrench
Stabilizer link and
strut connection nut
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