Mitsubishi Outlander GS45X. Manual — part 1092

LIFTGATE

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BODY

42A-171

LIFTGATE

REMOVAL AND INSTALLATION <LIFTGATE UPPER>

M1424001100800

Pre-removal operation
• Liftgate spoiler assembly removal (Refer to GROUP 51,

Liftgate Spoiler

P.51-24

).

• Liftgate trim assembly removal (Refer to GROUP 52A,

Liftgate Trim

P.52A-14

).

• Rear wiper motor removal (Refer to GROUP 51, Rear

Wiper and Washer

P.51-102

).

Post-installation operation
• Liftgate alignment (Refer to

P.42A-168

).

• Adjustment of liftgate height (Refer to

P.42A-170

).

• Rear wiper motor installation (Refer to GROUP 51, Rear

Wiper and Washer

P.51-102

).

• Liftgate trim assembly installation (Refer to GROUP 52A,

Liftgate Trim

P.52A-14

).

• Liftgate spoiler assembly installation (Refer to GROUP

51, Liftgate Spoiler

P.51-24

).

AC703377AB

1

2

5

6

8

4

5

7

5

3

20 ± 5 N·m
15 ± 3 ft-lb

12 ± 1 N·m
100 ± 15 in-lb

12 ± 1 N·m
100 ± 15 in-lb

9.0 ± 1.0 N·m
80 ± 9 in-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

Liftgate upper assembly removal
steps

1.

Damper

2.

Harness connector

•

Rear combination light assembly
(Refer to GROUP 54A, Rear
Combination Light

P.54A-254

.)

<<A>>

3.

Liftgate gas spring assembly

4.

Liftgate upper assembly

•

Headlining assembly (Refer to
GROUP 52A, Headlining

P.52A-15

.)

>>B<<

5.

Liftgate hinge

6.

Ball joint
Liftgate opening weatherstrip
removal steps

7.

Liftgate gas spring ball joint
connection

>>A<<

8.

Liftgate opening weatherstrip

Liftgate upper assembly removal
steps (Continued)

LIFTGATE

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42A-172

REMOVAL SERVICE POINT

.

<<A>> LIFTGATE GAS SPRING ASSEMBLY
REMOVAL

CAUTION

• Do not disassemble or throw the liftgate gas spring into

the fire.

• Before disposal, make a hole to remove the gas.
• Make sure that the piston rod should not collect any

foreign particles.

As shown in the figure, slide the pin and remove the liftgate gas
spring assembly from the ball joint in the direction of the arrow.

INSTALLATION SERVICE POINTS

.

>>A<< LIFTGATE OPENING WEATHERSTRIP
INSTALLATION

1. The marking on the upper center of the liftgate opening

weatherstrip should be positioned at the center of the
vehicle body.

2. Install the weatherstrip according to the order shown in the

figure.

3. Install the weatherstrip according to the direction shown by

the arrow in the figure.

.

AC703378 AB

Liftgate gas spring
assembly

Pin

Ball joint

AC703379AB

1

2

3

4

Positioning mark

Positioning mark

LIFTGATE

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42A-173

>>B<< LIFTGATE HINGE INSTALLATION

Apply the specified sealant to the liftgate hinge mounting sur-
face, and install the liftgate hinge.

Specified Sealant: 3M

™ AAD Part No. 8531 Heavy drip

check sealer, 3M

™ AAD Part No. 8646 Automotive joint

and seam sealer or equivalent

REMOVAL AND INSTALLATION <LIFTGATE
LOWER>

M1424001100747

AC703380AB

Liftgate hinge

Post-installation operation
• Liftgate alignment (Refer to

P.42A-168

).

AC703724

1

2

2

4

4

3

6

6

7

7

8

8

AB

5

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

21 ± 8 N·m
16 ± 6 ft-lb

18 ± 7 N·m
13 ± 5 ft-lb

18 ± 7 N·m
13 ± 5 ft-lb

21 ± 8 N·m
16 ± 6 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

7.0 ± 3.0 N·m
43 ± 26 in-lb

Liftgate lower assembly removal
steps

1.

Cover

2.

Liftgate cable mounting bolt

3.

Liftgate lower garnish (Refer to
GROUP 51, Garnish

P.51-14

.)

4.

Liftgate hinge mounting bolt

5.

Liftgate lower assembly
Striker removal steps

•

Quarter trim lower (Refer to
GROUP 52A, Interior Trim

P.52A-10

.)

>>A<<

6.

Striker

Liftgate cable removal steps

•

Quarter trim lower (Refer to
GROUP 52A, Interior Trim

P.52A-10

.)

7.

Liftgate cable
Liftgate hinge removal steps

1.

Cover

•

Rear bumper assembly (Refer to
GROUP 51, Rear Bumper

P.51-7

.)

8.

Liftgate hinge

LIFTGATE

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42A-174

INSTALLATION SERVICE POINT

.

>>A<< STRIKER INSTALLATION

Install the striker so that the striker center does not deviate
more than

±1.5 mm (0.06 inch) from the latch center.

LIFTGATE HANDLE AND LATCH

REMOVAL AND INSTALLATION <LIFTGATE UPPER>

M1424001701032

AC703725AB

+1.5 mm

(0.06 in)

-1.5 mm

(0.06 in)

Latch center

Latch

Striker center

Striker

Post-installation operation
• Liftgate alignment (Refer to

P.42A-168

.)

ACA00893

AC302763

2

1

3

AC

4

4

20 ± 5 N·m
15 ± 3 ft-lb

5.0 ± 1.0 N·m
44 ± 8 in-lb

2.5 ± 0.5 N·m
23 ± 4 in-lb

9.0 ± 1.0 N·m
79 ± 9 in-lb

Striker removal steps

•

Liftgate trim (Refer to GROUP 52A,
Liftgate Trim

P.52A-14

.)

>>A<<

1.

Striker
Liftgate lock release handle
removal steps

•

Liftgate trim (Refer to GROUP 52A,
Liftgate Trim

P.52A-14

.)

•

Rear wiper motor assembly (Refer
to GROUP 51, Rear Wiper and
Washer

P.51-102

.)

2.

Liftgate lock release handle
Liftgate latch removal steps

•

Liftgate trim (Refer to GROUP 52A,
Liftgate Trim

P.52A-14

.)

3.

Ground bolt

4.

Liftgate latch assembly

Liftgate lock release handle
removal steps (Continued)