Mitsubishi Lancer. Manual — part 231
TAILGATE
BODY
42-46
TAILGATE
SERVICE SPECIFICATIONS
M1421000300288
Item
Standard value
Tailgate handle play (mm)
2.3
− 5.9
SEALANTS
M1424000500098
Item
Specified sealant
Tailgate waterproof film
3M ATD Part No.8633 or equivalent
Tailgate hinge
3M ATD Part No.8531 Heavy drip check sealer, 3M
ATD Part No.8646 Automotive joint and seam sealer
or equivalent
SPECIAL TOOL
M1424000600170
Tool
Number
Name
Use
MB991223
A
D
C
B
AZ
DO NOT USE
MB991223
A: MB991219
B: MB991220
C: MB991221
D: MB991222
Harness set
A: Test harness
B: LED harness
C: LED harness
adapter
D: Probe
Terminal voltage measurement
A: For checking connector pin
contact pressure
B: For checking power supply
circuit
C: For checking power supply
circuit
D: For connecting a locally
sourced tester
MB992006
MB992006
Extra fine probe
Continuity check and voltage
measurement at harness wire or
connector
TAILGATE
BODY
42-47
TROUBLESHOOTING
M1424000700207
The tailgate system is controlled by the Smart Wiring
System (SWS). For troubleshooting, refer to GROUP
54B, Troubleshooting
or GROUP 54C,
Troubleshooting
.
ON-VEHICLE SERVICE
TAILGATE FIT ADJUSTMENT
M1424000900137
1. If the striker and latch mesh badly, replace the
striker and striker installation blots with
replacement parts (striker: MR523105, striker
installation blot: MU000474).
AC203659
2. Move the replaced striker forward and backward
or to the left and right to adjust, after bolt the
striker temporarily.
3. After adjusting, tighten the bolts to the specified
torque [24
± 4 N⋅ m].
NOTE:
AC203660
AB
Grind here
When the bolt head interferes with the rear end
trim, rasp the interference area with a round file.
AC201556
4. If uneven clearance is present between tailgate
and body, reposition the hinge to adjust the
clearance.
TAILGATE HANDLE PLAY CHECK
M1424002400138
AC103270
A
A
Section A – A
Rod
Holder
B
AC
1. Check the tailgate handle play.
Standard value (B): 2.3
− 5.9 mm
2. If it deviates from the standard value, remove the
lower tailgate trim (Refer to GROUP 52A, tailgate
trim
) and waterproof film (Refer to
3. Remove the holder from the tailgate handle and
adjust according to the tailgate latch rod and
tailgate handle connection position.
TAILGATE
BODY
42-48
TAILGATE
REMOVAL AND INSTALLATION
M1424001100178
CAUTION
• Do not disassemble or throw the tailgate gas spring into fire.
• Punch a hole in the gas spring before disposal to release the gas inside.
•
Pre-removal Operation
• Tailgate Spoiler Assembly Removal (Refer to GROUP 51,
Tailgate Spoiler
).
• Tailgate Trim Assembly Removal (Refer to GROUP 52A,
Tailgate Trim
).
• Rear Wiper Motor Removal (Refer to GROUP 51, Rear
Wiper and Washer
Post-installation Operation
• Tailgate Fit Adjustment (Refer to
).
• Rear Wiper Motor Installation (Refer to GROUP 51, Rear
• Tailgate Trim Assembly Installation (Refer to GROUP
52A, Tailgate Trim
• Tailgate Spoiler Assembly Installation (Refer to GROUP
51, Tailgate Spoiler
AC304836
7
3
4
1
6
8
12 ± 2 N·m
13 ± 2 N·m
22 ± 4 N·m
AD
Sealant: 3M ATD Part No. 8633 or equivalent
9.0 ± 2.0 N·m
2
7
12 ± 2 N·m
5
7
9
5.0 ± 1.0 N·m
3
10
Ensure the tailgate gas spring piston rod does not come into contact with foreign material.
AC305322
Adhesive: 3M ATD Part No.8531 Heavy drip check sealer, 3M ATD Part No.8646 Automotive joint and seam sealer
or equivalent
AB
7
Tailgate assembly removal steps
1. Rear washer hose
2. Tailgate wiring harness
3. Waterproof film
4. Tailgate gas spring
5. Antenna feeder cable
6. Tailgate assembly
7. Tailgate hinge
8. Bumper
• Rear end trim (Refer to GROUP 52A,
Trims
.)
9. Striker
Tailgate opening weatherstrip removal
4. Tailgate gas spring
>>
A
<< 10. Tailgate opening weatherstrip
TAILGATE
BODY
42-49
INSTALLATION SERVICE POINT
>>A<< TAILGATE OPENING WEATHER-
STRIP INSTALLATION
AC305091
Positioning
mark
AB
Tailgate opening
weatherstrip
Rear bumper end
Tailgate opening
weatherstrip
SECTION A – A
A
A
Hatching
Assemble so the tailgate opening weatherstrip mark-
ing is at the centre of the body.
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