Mitsubishi Lancer. Manual — part 230
TRUNK LID
BODY
42-42
3. If there is a difference in height between the side
outer panels and the side edges of the trunk lid
panel assembly, check the trunk lid hinges and, if
necessary, replace them
4. If the clearance around the trunk lid panel
assembly is not uniform, and the trunk lid can be
locked and unlocked smoothly, make adjustments
to the trunk lid bumpers (refer to
5. If the locking and unlocking of the trunk lid still is
difficult after making the above adjustments,
adjust the trunk lid striker (Refer to
).
ADJUSTMENT OF CLEARANCE AROUND
TRUNK LID
M1421008100039
AC202897
Trunk lid panel
assembly
Trunk lid hinge
AB
Loosen the trunk lid panel assembly mounting bolts
and move the trunk lid panel assembly to make the
clearance around the trunk lid uniform.
TRUNK LID STRIKER ADJUSTMENT
M1421008200036
AC202898
Trunk lid striker
AB
After checking the trunk lid release cable for proper
routing, loosen the trunk lid striker mounting bolts.
Change the position of the trunk lid striker relative to
the trunk lid latch assembly so that trunk lid locking
and unlocking effort is correct.
TRUNK LID HEIGHT ADJUSTMENT
M1421008300033
AC305144
Section A - A
Trunk lid bumper
Trunk lid panel assembly
A
A
Trunk lid bumper
Trunk lid panel assembly
AB
14 mm
Turn each trunk lid bumper until the height shown in
the drawing is reached. If the trunk lid panel height
on one side is different from that on the other side
(even after the trunk lid bumpers have been adjusted
to the height indicated in the drawing), turn the trunk
lid bumper(s) slightly to make fine adjustments to the
trunk lid panel height.
NOTE: When the bumper is new, one full turn of the
trunk lid bumper changes the height approximately 3
mm. Turn it clockwise to reduce height. Turn it anti-
clockwise to increase height.
TRUNK LID
BODY
42-43
TRUNK LID
REMOVAL AND INSTALLATION
M1421002200180
AC301676
Y0636AU
Y0637AU
AB
8.9 ± 1.9 N·m
A
A
B
B
15 mm
14 mm
Section A - A
Section B - B
9
5
6
4
12
9
5
9
7
11
10
8
3
5
1
2
Trunk lid weatherstrip removal steps
• Rear end trim (Refer to GROUP 52A,
Trims
.)
>>
B
<< 1. Trunk lid weatherstrip
Trunk lid release cable and trunk lid
release handle removal steps
• Rear end trim (Refer to GROUP 52A,
Trims
.)
• Trunk rear side trim (LH) (Refer to
GROUP 52A, Trims
• Front scuff plate (LH) (Refer to
GROUP 52A, Trims
• Cowl side trim (LH) (Refer to GROUP
52A, Trims
.)
• Rear scuff plate (LH) (Refer to
GROUP 52A, Trims
• Centre pillar lower trim (Refer to
GROUP 52A, Trims
• Rear seat (Refer to GROUP 52A,
Rear seat assembly
• Accelerator pedal stopper (Refer to
GROUP 17, Accelerator pedal
2. Trunk lid release handle
3. Trunk lid release cable
Trunk lid striker removal steps
• Rear end trim (Refer to GROUP 52A,
.)
4. Trunk lid striker
Trunk lid panel removal steps
• Licence plate garnish (Refer to
GROUP 51, Garnishes
.)
5. Trunk lid bumper
• Rear spoiler (Refer to GROUP 51,
.)
6. Trunk lid lock cylinder
7. Trunk lid latch assembly
8. Trunk lid hinge mounting bolt
9. Trunk lid panel assembly
Trunk lid latch removal
7. Trunk lid latch assembly
Trunk lid hinge removal steps
• Rear shelf trim (Refer to GROUP
52A, Trims
.)
• Rear seat (Refer to GROUP 52A,
Rear seat assembly
9. Trunk lid panel assembly
<<
A
>> >>
A
<< 10. Trunk lid torsion bar (RH)
<<
A
>> >>
A
<< 11. Trunk lid torsion bar (LH)
12. Trunk lid hinge
AC305143 AB
Grease application area
6
2
7
TRUNK LID
BODY
42-44
REMOVAL SERVICE POINT
<<A>> TRUNK LID TORSION BAR
REMOVAL
AC205068
AC205068
MB991244
Trunk lid torsion bar <RH>
Trunk lid torsion bar <LH>
AB
1. Attach the special tool to the illustrated portion of
the trunk lid torsion bar <RH> on the left hand of
the vehicle, then use the tool to detach the trunk
lid torsion bar <RH> from the trunk lid hinge <LH>
2. Remove the trunk lid torsion bar <LH> in the
same way as the trunk lid torsion bar <RH>.
INSTALLATION SERVICE POINTS
>>A<< TRUNK LID TORSION BAR
INSTALLATION
AC305282
Trunk lid torsion bar <RH>
Trunk lid torsion bar <LH>
Colour mark
A
B
Trunk lid hinge <LH>
Trunk lid torsion bar <LH>
View F
Trunk lid hinge <RH>
Hole
F
E
A
D C
B
MB991244
Trunk lid torsion bar
<LH>
AB
Install the trunk lid torsion bars using the following
procedure.
TRUNK LID
BODY
42-45
CAUTION
Install the trunk lid torsion bar <LH> before the
trunk lid torsion bar <RH>. If the sequence is
reversed, the trunk lid torsion bar <LH> will not
be able to be installed because the special tool
will interfere with the trunk lid torsion bar <RH>
during installation of the trunk lid torsion bar
<LH>.
1. Identify the LH and RH torsion bars by the colour
mark made at the centre of each torsion bar.
Trunk lid torsion bar
Mark
colour
LH
Vehicles with rear spoiler
Green
Vehicles without rear spoiler
White
green
RH
Vehicles with rear spoiler
Yellow
Vehicles without rear spoiler
Red
2. Insert the left end of the trunk lid torsion bar <LH>
in the hole in the trunk lid hinge <LH>.
3. Press portion A of the trunk lid torsion bar <LH>
right end against point A on the trunk lid hinge
<RH> as shown in View F in the drawing.
4. Twist the portion B of the trunk lid torsion bar
<LH> right end using the special tool until it is
moved from point B and pressed against point C
of the trunk lid hinge <RH> as shown in View F.
Then force the portion into point D.
5. Twist the portion A of the trunk lid torsion bar
<LH> right end until it reaches point E on the trunk
lid hinge <RH> as shown in View F.
6. Attach the trunk lid torsion bar <RH> to the trunk
lid hinge <LH> using the same method as the
trunk lid torsion bar <LH>.
>>B<< TRUNK LID WEATHERSTRIP
INSTALLATION
AC006104AB
Joint
section
Marking
section
Install the trunk lid weatherstrip so that the marking
and the joint are aligned with the body centre line,
INSPECTION
M1421004800133
TRUNK LID LATCH SWITCH CONTINUITY
CHECK
AC305142 AB
Trunk lid latch assembly
Switch position
Tester
connection
Specified
condition
ON (Latch open)
1
− Earth
Less than 2
ohms
OFF (Latch shut)
Open circuit
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