Dodge Dakota (ND). Manual — part 1221
INSTALLATION
1. Position the release handle (3) in the tailgate and
connect the latch links (3) to the clips (1).
2. Remove the three mounting screws (2) to the
release handle (1). Tighten bolts to 7 N·m (60 in.
lbs.).
NOTE: If equipped with a tailgate cover, it must be
reinstalled after the release handle mounting bolts
are tightened.
TAILGATE
REMOVAL
1. Open the tailgate (4).
2. Disconnect the tailgate check cables (3) from the
cable bolts (2) locate below each tailgate striker (1)
(Refer to 23 - BODY/TAILGATE/CHECK CABLE -
REMOVAL).
3. Partially close the tailgate so that the notch in the
right side tailgate pivot aligns with the flats on the
right side tailgate hinge.
4. Lift the tailgate upward and disconnect the tailgate
pivot from the right side tailgate hinge.
5. Carefully slide the tailgate to the right and discon-
nect it from the left side tailgate hinge and remove
the tailgate.
6. If required, remove the bushing (5) from each tail-
gate hinge.
23 - 296
TAILGATE
ND
INSTALLATION
1. If removed, install the bushing (5) onto each tail-
gate hinge.
2. Position the tailgate (4) onto the left side tailgate
hinge.
3. Partially close the tailgate so that the notch in the
right side tailgate pivot aligns with the flats on the
right side tailgate hinge.
4. Lower the tailgate onto the right side tailgate hinge.
5. Connect the tailgate check cables (3) to the cable
bolts (2) located below each tailgate striker (1)
(Refer to 23 - BODY/TAILGATE/CHECK CABLE -
INSTALLATION).
ND
TAILGATE
23 - 297
BODY STRUCTURE
TABLE OF CONTENTS
page
page
GAP AND FLUSH
. . . . . . . . . . . . . . . . . . . . . 298
OPENING DIMENSIONS
. . . . . . . . . . . . . . . 302
SEALER LOCATIONS
STRUCTURAL ADHESIVE LOCATIONS
WELD LOCATIONS
. . . . . . . . . . . . . . . . . . . . . . 337
GAP AND FLUSH
SPECIFICATIONS
GAP AND FLUSH
GAP & FLUSH DIMENSIONS INDEX
DESCRIPTION
FIGURE
GAP AND FLUSH - 33 ONLY
1
GAP AND FLUSH - 84 ONLY
2
GAP AND FLUSH - 33 AND 84
3
23 - 298
BODY STRUCTURE
ND
GAP AND FLUSH - CLUB CA (33) ONLY
NOTE: All measurements are in mm.
DIMENSION
DESCRIPTION
GAP
FLUSH
1
Fascia to fender
14.0 ± 4.0
Side to side within 3.0
Fascia over flush to fender
2
Hood to fender
5.0 ± 1.5
—
3
Fender to front door
5.0 ± 1.5
Parallel within 1.5
Overflush 5.0 ± 1.5
Parallel within 1.5
4
Hood to front door
5.0 ± 1.5
Parallel within 1.5
Overflush 5.0 ± 1.5
Parallel within 1.5
5
Front door to windshield
5.0 ± 1.5
Underflush 2.0 ± 1.5
6
Front door to roof
—
Overflush 6.0 ± 1.5
Parallel within 1.5
7
Cargo door to roof
—
Overflush 6.0 ± 1.5
Parallel within 1.5
8
Cargo door to quarter
5.5 ± 1.5
Parallel within 1.5
0.0 ± 1.5
Parallel within 1.5
9
Box outer to cab
24.5 ± 5.0
Parallel within 1.5
Underflush 3.5 ± 3.0
10
Box outer to fuel door
4.0 ± 1.5
Parallel within 1.0
Overflush 0.5 ± 1.5
Parallel within 1.5
11
Bumper to box outer
26.0 ± 4.0
—
12
Front door to cargo door
5.0 ± 1.5
Parallel within 1.5
0.0 ± 1.5
Parallel within 1.5
Fig. 1 GAP AND FLUSH - CLUB CAB (33) ONLY
ND
BODY STRUCTURE
23 - 299
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