Dodge Dakota (ND). Manual — part 901

RETURN HOSE - WITHOUT COOLER

1. Siphon the power steering system.

2. Raise and support the vehicle.

3. Disconnect the return hose (4) at the gear (6).

4. Disconnect the return hose (4) at the reservoir (2).

5. Remove the return hose from the vehicle.

PRESSURE HOSE

1. Siphon the power steering system.

2. Remove the pressure hose (2) at the pump (4).

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PUMP

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3. Raise and support the vehicle.

4. Remove the pressure hose (2) at the gear (4).

5. Remove the pressure hose from the vehicle.

INSTALLATION

RETURN HOSE - GEAR TO COOLER

1. Install the return hose to the vehicle.

2. Reconnect the return hose (6) at the cooler (1).

3. Reconnect the return hose (6) at the gear (7).

Tighten the hose to 37 N·m (27 ft. lbs.).

4. Route the return hose and secure.

5. Remove the support and lower the vehicle.

6. Refill the power steering system, (Refer to 19 -

STEERING/PUMP - STANDARD PROCEDURE).

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PUMP

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RETURN HOSE - COOLER TO RESERVOIR

1. Install the return hose to the vehicle.

2. Reconnect the return hose (4) at the cooler (1).

3. Reconnect the return hose (4) at the reservoir (2).

Tighten the hose to 38 N·m (28 ft. lbs.).

4. Refill the power steering system, (Refer to 19 -

STEERING/PUMP - STANDARD PROCEDURE).

RETURN HOSE - WITHOUT COOLER

1. Install the return hose to the vehicle.

2. Reconnect the return hose (4) at the reservoir (2).

3. Reconnect the return hose (4) at the gear (6).

Tighten the hose to 38 N·m (28 ft. lbs.).

4. Route the return hose and secure.

5. Remove the support and lower the vehicle.

6. Refill the power steering system, (Refer to 19 -

STEERING/PUMP - STANDARD PROCEDURE).

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PUMP

ND

PRESSURE HOSE

1. Install the pressure hose (2) to the vehicle.

2. Reconnect the pressure hose (2) at the gear (4).

Tighten the hose to 31 N·m (23 ft. lbs.).

3. Remove the support and lower the vehicle.

4. Reconnect the pressure hose (2) at the pump (4).

Tighten the hose to 34 N·m (25 ft. lbs.).

5. Refill the power steering system, (Refer to 19 -

STEERING/PUMP - STANDARD PROCEDURE).

RESERVOIR

REMOVAL

1. Remove the power steering pump (Refer to 19 - STEERING/PUMP - REMOVAL).

2. With the pump on the bench drain the rest of the fluid out into a container.

3. Remove the two bolts and separate the reservoir from the pump body.

INSTALLATION

1. Install a new o-ring on the port of the reservoir.

2. Install the reservoir on the pump body.

3. Install the two bolts securing the reservoir to the body and tighten.

4. Install the power steering pump (Refer to 19 - STEERING/PUMP - INSTALLATION).

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PUMP

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