Chrysler Le Baron, Dodge Dynasty, Plymouth Acclaim. Manual — part 173
mately 50 mm (2 in.) up from bottom rearward cor-
ner of glass through opening in inner door panel.
Push handle of tool toward glass to open channel.
Pull upward at front of glass to separate the slide
from the channel. Do not allow upper slide to snap
bank into channel.
(5) Rotate front of glass downward and slide glass
forward to separate glass lift channel from regulator
lift arm roller.
(6) Remove door glass through opening at top of
door.
INSTALLATION
(1) Lower door glass into opening at top of door.
(2) Tip rear of glass downward and insert window
regulator lift arm roller into glass lift channel.
(3) Guide door glass into glass run weatherstrip at
front of door.
(4) Push top of glass rearward to snap top slide
into glass run channel.
(5) Push downward at front of glass to snap bottom
slide into glass run channel.
(6) Install water shield, silencer pad and trim
panel.
FRONT POWER DOOR LOCK ACTUATOR
REMOVAL (FIG. 14)
(1) Disconnect battery negative cable.
(2) Remove front door trim panel.
(3) Remove water shield as necessary.
(4) Remove rivets holding lock motor to inner door
panel with a 6 mm (1/4 in.) drill.
(5) Disconnect lock motor linkage rod from door
latch.
(6) Disconnect lock motor wire connector.
(7) Separate lock motor from door.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR BELT MOULDING AND
WEATHERSTRIP
BELT MOULDING AND WEATHERSTRIP
REMOVAL
(1) Remove trim panel, silencer pad, and water
shield as necessary to gain access to belt moulding
attaching screws.
(2) Remove door glass.
(3) Remove screws holding belt moulding and
weatherstrip to outer door panel and separate moul-
ding from door.
BELT MOULDING AND WEATHERSTRIP
INSTALLATION
Reverse the preceding operation.
Fig. 12 Front Door Side View Mirror—Typical
Fig. 13 Front Door Glass
Fig. 14 Front Power Door Lock Actuator—Typical
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FRONT DOOR GLASS CHANNEL AND RUN
WEATHERSTRIP
GLASS CHANNEL AND RUN WEATHERSTRIP
REMOVAL (FIG. 15)
(1) Remove door belt moulding and weatherstrip
assembly.
(2) Pull door glass run weatherstrip from forward
lower channel and upper door frame back to rear up-
per corner of door frame.
(3) Separate weatherstrip from top of rear door
frame down to first clip. Using a suitable hook tool,
disengage clip barb from door frame channel. Pull
weatherstrip outward to disengage clip. Repeat this
procedure at each clip down the rear channel.
(4) Separate glass channel and run weatherstrip
from door.
GLASS CHANNEL AND RUN WEATHERSTRIP
INSTALLATION
(1) Insert glass run weatherstrip into top of glass
opening upper channel. Align molded corners of
weatherstrip to corners of glass opening.
(2) Push weatherstrip and glass run channel into
upper rear glass opening channel. Seat the top re-
taining clip by placing a fiber trim stick (C-4755)
over the clip attaching rivet inside the glass run
channel and push or tap firmly inward until clip
seats. Verify the alignment of the weatherstrip in
the top rear corner. Repeat this procedure on each
clip going down the run.
(3) Install door belt moulding and weatherstrip as-
sembly.
FRONT DOOR GLASS RUN LOWER CHANNELS
FRONT OR REAR LOWER CHANNEL REMOVAL
(FIG. 16)
(1) Remove door glass channel and run weather-
strip as necessary to gain access to lower channels
and attaching rivets.
(2) Drift punch rivet center expansion pins from
each pop-rivet fastener holding channel to door panel
or mirror support frame.
(3) Drill pop-rivet fasteners out of door panel or
mirror support frame and separate front or rear
channel from door.
FRONT OR REAR LOWER CHANNEL
INSTALLATION
(1) Install lower channel into at design location.
(2) Install pop-rivets using a suitable pop-rivet
gun.
(3) Install Glass channel and run weatherstrip.
(4) Install belt moulding and weatherstrip assem-
bly.
(5) Install door glass.
(6) Install door water shield silencer pad and trim
panel.
FRONT DOOR WINDOW REGULATOR/MANUAL
MANUAL WINDOW REGULATOR REMOVAL
(FIG. 17)
(1) Remove trim panel, silencer pad, and water
shield.
(2) Raise glass to 25 mm (1 in.) from full up posi-
tion. Using suitable tape, secure door glass to upper
window frame.
(3) Remove bolts holding window regulator to in-
ner door panel.
(4) Slide roller from window lift channel. Rotate
regulator
to bring lift arm through access hole first.
(5) Remove regulator assembly from door.
Fig. 15 Front Door Glass Channel and Run
Weatherstrip—Typical
Fig. 16 Front Door Lower Channels—Typical
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MANUAL WINDOW REGULATOR
INSTALLATION
Reverse the preceding operation.
FRONT DOOR WINDOW REGULATOR/POWER
POWER WINDOW REGULATOR REMOVAL
(FIG. 18)
(1) Remove trim panel and water shield and con-
nect window switch to wire connector.
(2) Raise glass to 25 mm (1 in.) from full up posi-
tion. Using suitable tape, secure door glass to upper
window frame.
(3) Disconnect battery negative cable.
(4) Remove bolts holding window regulator to in-
ner door panel.
(5) Slide roller from window lift channel. Rotate
regulator
to bring lift arm through access hole first.
(6) Remove regulator assembly from door.
POWER WINDOW REGULATOR INSTALLATION
Reverse the preceding operation.
REAR DOOR TRIM PANEL
REMOVAL (FIG. 19)
(1) Move glass to down position.
(2) Disconnect battery negative cable.
(3) Remove inside latch release handle bezel. Pull
outward at forward edge and push bezel rearward.
(4) Remove screw cover from window crane. Re-
move screw holding crank to window regulator, if
equipped.
(5) Remove screw covers from armrest. Remove
screws holding armrest to door.
(6) Disengage frog-leg clips holding trim panel to
door. Separate trim panel from door.
(7) Disconnect courtesy lamp wire connector.
INSTALLATION
Reverse the preceding operation.
REAR DOOR SILENCER AND WATER SHIELD
REMOVAL (FIG. 20)
(1) Remove door trim panel.
(2) Pull water shield from adhesive around perim-
eter of door inner panel.
INSTALLATION
Reverse the preceding operation.
REAR DOOR AND HINGE
The rear door hinge is welded to the door and
bolted to the B-pillar. The door half of the hinge piv-
ots on a removable hinge pin. The hinge pin is
driven in from the bottom on the top hinge and from
the top on the bottom hinge. All adjustments to the
hinge are performed on the hinge pillar half of the
hinge. If the welded half of the hinge must be bent to
align door, consult an authorized body repair facility.
Fig. 17 Front Door Manual Window
Regulator—Typical
Fig. 18 Front Door Power Window
Regulator—Typical
Fig. 19 Rear Door Trim Panel
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REAR DOOR REMOVAL (FIG. 21)
(1) Remove B-pillar trim panel and disconnect all
wire connectors leading to door. Push wire harness
through access hole in B-pillar into hinge opening.
(2) Support door on a suitable lifting device.
(3) Drive bottom hinge pin upward and remove pin
from hinge.
(4) Drive top hinge pin downward and remove pin
from hinge.
(5) Separate door from vehicle.
REAR DOOR INSTALLATION
Reverse the preceding operation. The door should
not require re-alignment. If door does need align-
ment, refer to Rear Door Hinge Installation para-
graph in this section.
REAR DOOR HINGE REMOVAL (FIG. 21)
(1) To remove upper hinge bolted half, remove
B-pillar trim panel. To remove lower hinge bolted
half it is not necessary to remove B-pillar trim.
(2) Support rear door on a suitable lifting device.
(3) Drive out hinge pin on the effected hinge.
(4) Remove bolts holding hinge to B-pillar and sep-
arate hinge form vehicle.
REAR DOOR HINGE INSTALLATION
Reverse the preceding operation. Align door to
achieve 6 mm (0.240 in.) gap to all surrounding pan-
els and flush across gaps.
OUTSIDE REAR DOOR LATCH RELEASE HANDLE
REMOVAL (FIG. 22)
(1) Remove door trim panel, silencer pad, and wa-
ter shield.
(2) Raise door glass to full up position.
(3) Remove rear door speaker, if equipped.
(4) Disconnect latch release rod from door latch as-
sembly.
(5) Remove nuts holding outside door latch handle
to retainer bracket and separate bracket from door.
(6) Separate latch handle from door panel.
INSTALLATION
Reverse the preceding operation.
REAR DOOR LATCH
REMOVAL (FIG. 23)
(1) Remove door trim panel, silencer pad and wa-
ter shield.
(2) Raise door glass to full up position.
(3) Remove door speaker, if equipped.
(4) Disconnect all actuator rods from door latch as-
sembly.
(5) Remove screws holding door latch assembly to
inner door rear panel and separate from door.
INSTALLATION
Reverse the preceding operation.
Fig. 20 Rear Door Silencer and Water
Shield—Typical
Fig. 21 Rear Door Hinges—Typical
Fig. 22 Outside Rear Door Latch Release
Handle—Typical
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