Dodge Ram Truck 1500-2500-3500. Manual — part 76
8. Clamp C/V joint in a vertical position in a soft jawed vise.
9. Press down one side of the bearing cage (3) to
gain access to the ball at the opposite side.
NOTE: If joint is tight, use a hammer and brass
drift to loosen the bearing hub. Do not contact the
bearing cage with the drift.
10. Remove ball (4) from the bearing cage (3).
11. Repeat step above until all six balls are removed
from the bearing cage.
12. Lift cage and inner race (2) upward and out from
the housing (1).
13. Turn inner race 90° in the cage and rotate the
inner race/hub out of the cage.
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HALF SHAFT
DR/DH
INSTALLATION
NOTE: If C/V joint is worn, replace entire C/V joint
and boot.
1. Clean all C/V joint components and shaft.
2. Apply a light coat of grease supplied with the joint/
boot to the C/V joint components before assem-
bling them.
3. Align the inner race (1) cage (2) and housing
according to the alignment reference marks.
4. Insert the inner race (1) into the cage (2) and
rotate race into the cage.
5. Rotate the inner race/hub (2) in the cage.
6. Insert cage (2) into the housing. Rotate the cage
90° into the housing (3) so the large bearing hub
counterbore is facing outwards.
7. Apply the grease supplied with the joint/boot to the
ball races. Spread the grease equally between all
the races.
DR/DH
HALF SHAFT
3 - 137
8. Tilt inner race/hub (1) and cage (3) and install the
balls(4).
9. Place new clamps onto new boot and slide boot
onto the shaft to it’s original position.
10. Apply the rest of grease to the C/V joint and boot.
11. Install the joint onto the shaft (2). Push the joint
onto the shaft until the snap ring (1) seats in the
groove (3).
NOTE: Pull on the joint to verify the span ring has
engaged.
12. Position the boot on the joint in it’s original posi-
tion.
NOTE: Verify boot is not twisted and remove any
excess air.
13. Secure both boot (5) clamps (2) (4) with Clamp
Installer C-4975A. Place tool on clamp bridge and
tighten tool until jaws of the tool are closed.
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HALF SHAFT
DR/DH
CV JOINT-INNER
REMOVAL
1. Clamp shaft in vise (with soft jaws) and support
C/V joint.
2. Remove clamps (2) (4) with a cut-off wheel or
grinder.
CAUTION: Do not damage C/V housing or half
shaft with cut-off wheel or grinder.
3. Remove housing (1) from the half shaft and slide
boot (2) down shaft.
4. Remove housing bushing from the housing.
5. Remove tripod (2) snap ring (1).
6. Remove tripod (2) and boot from the half shaft.
7. Clean and inspect C/V components for excessive
wear and damage. Replace the tripod as a unit
only if necessary.
DR/DH
HALF SHAFT
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