Dodge Ram Truck 1500-2500-3500. Manual — part 74

7. Install centering kit assembly inside the link yoke.

NOTE: Verify spring is properly positioned.

8. Place two bearing caps on opposite trunnions of

the remaining cross. Fit open trunnions into the link
yoke bores and bearing caps into the centering kit.

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PROPELLER SHAFT

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9. Press remaining two bearing caps into place and

install snap rings.

10. Tap snap rings to seat them into the grooves.

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PROPELLER SHAFT

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11. Flexing the joint beyond center, the joint should

snap over-center in both directions if correctly
assembled.

12. Install propeller shaft.

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PROPELLER SHAFT

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HALF SHAFT

TABLE OF CONTENTS

page

page

HALF SHAFT

CAUTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

DIAGNOSIS AND TESTING

HALF SHAFT

. . . . . . . . . . . . . . . . . . . . . . . . 131

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . 132

SPECIFICATIONS

HALF SHAFT

. . . . . . . . . . . . . . . . . . . . . . . . 133

SPECIAL TOOLS

. . . . . . . . . . . . . . . . . . . . . . . 134

CV JOINT-OUTER

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . 137

CV JOINT-INNER

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . 140

HALF SHAFT

CAUTION

CAUTION:: Never grasp half shaft assembly by the boots. This may cause the boot to pucker or crease and
reduce the service life of the boot.
Avoid over angulating or stroking the C/V joints when handling the half shaft.
Half shafts exposed to battery acid, transmission fluid, brake fluid, differential fluid or gasoline may cause
the boots to deteriorate. Failure to follow these instruction will result in damage.

DIAGNOSIS AND TESTING

HALF SHAFT

Check inboard and outboard C/V joint for leaking grease. This is a sign of boot or boot clamp damage.

NOISE/VIBRATION IN TURNS

A clicking noise or vibration in turns could be caused by a damaged outer C/V or inner tripod joint seal boot or seal
boot clamps. This will result in the loss/contamination of the joint grease, resulting in inadequate lubrication of the
joint. Noise could also be caused by another component of the vehicle coming in contact with the half shafts.

CLUNKING NOISE DURING ACCELERATION

This noise may be a damaged or worn C/V joint. A torn boot or loose/missing clamp on the inner/outer joint which
has allowed the grease to be lost will damage the C/V joint.

SHUDDER/VIBRATION DURING ACCELERATION

This could be a worn/damaged inner tripod joint or a sticking tripod joint. Improper wheel alignment may also cause
a shudder or vibration.

VIBRATION AT HIGHWAY SPEEDS

This problem could be a result of out of balance front tires or tire/wheel runout. Foreign material (mud, etc.) packed
on the backside of the wheel(s) will also cause a vibration.

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HALF SHAFT

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