Dodge Caliber. Manual — part 1264
27. Install the sun gear (1) onto the planetary carrier.
CAUTION: Apply Vaseline or assembly lube when
installing the needle bearing. Be careful to verify
correct orientation of the needle bearing when
installing it.
NOTE: The inner race will need to face up
28. Install the needle bearing (1) on the forward
clutch drum side of the sun gear.
PM
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29. Install the forward clutch assembly (1) into the
transaxle case.
30. Measure the total end play (2) in the following
steps. Total end play should be 0.25 - 0.55 mm
(0.010 - 0.022 in).
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PM
NOTE: Gauge bar 6311 can be used for doing the
following measurement
31. Measure the distance (1) from the oil pump cover
installation surface of the transaxle case to the
needle bearing installation surface of the forward
clutch drum. Call this measurement one.
NOTE: Gauge bar 6311 can be used for doing the
following measurement
32. Measure the distance (1 to 2) as shown. Call this
measurement two.
33. Calculate
the
bearing
thickness
required
to
achieve the necessary end play with the following
formula. The bearing thickness is equal to mea-
surement one, minus measurement two minus the
nominal end play (0.40 mm or 0.016 “in).
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CAUTION: Apply Vaseline or assembly lube when
installing the needle bearing. Be careful to verify
correct orientation of the needle bearing when
installing it.
34. Install the selected needle bearing (1) on the for-
ward clutch assembly.
35. Install the detente spring (1) onto the transaxle
case. Install the bolt to hold the detente spring to
the transaxle case and Torque the mounting bolt
to 7 N·m (61 in.lbs.).
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PM
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