Dodge Caliber. Manual — part 1265
36. Install the outer race of the differential bearing (1)
into the converter housing using Installer 9668
and Installer 46628 on 4WD, use Installer 46628
on 2WD and Driver Handle C- 4171.
CAUTION: When adjusting the preload, apply CVT
fluid on the bearing to make it roll smoothly. When
conducting measurements, measure two or more
places and calculate the average value.
37. Measure for the differential preload shim (1) in the
following steps. Refer to the graphic as necessary
when performing the steps.
1 - PRELOAD SHIM
2 - DIFFERENTIAL ASSEMBLY
3 - TRANSAXLE CASE
4 - CONVERTER HOUSING
PM
AUTOMATIC - CVT-SERVICE INFORMATION
21 - 359
NOTE: Gauge bar 6311 can be used for doing the
following measurement
38. The required differential preload is 0.17 mm
(0.007 in).
39. Measure the distance (1-3) from the edge of the
transaxle case to the select shim installation sur-
face. This is differential measurement one.
NOTE: Gauge bar 6311 can be used for doing the
following measurement
40. Install the differential assembly on the converter
case and measure the distance (differential mea-
surement two) (1-2) from the differential hub to
the surface of the converter housing.
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AUTOMATIC - CVT-SERVICE INFORMATION
PM
NOTE: Gauge bar 6311 can be used for doing the
following measurement
41. Install the outer race for the differential side bear-
ing and measure the distance (differential mea-
surement three) (1-2) from the differential case to
the outer race of the differential side bearing.
42. The thickness of the required select shim is cal-
culated as follows: differential measurement one,
minus differential measurement two, plus differen-
tial measurement three, plus 0.17 mm (0.007 in).
CAUTION: Do not re-use the select shim.
43. Install the chosen select shim (1) into the trans-
axle case.
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AUTOMATIC - CVT-SERVICE INFORMATION
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44. Install the outer race (1) of the differential bearing
on the transaxle case using the Installer D-129
and Drive Handle C-4171.
45. Install the outer race (1) of the reduction gear
bearing into the converter housing using Installer
C-4628 and Driver Handle C-4171.
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AUTOMATIC - CVT-SERVICE INFORMATION
PM
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