Dodge Caliber. Manual — part 1266
46. The required preload on the reduction gear
assembly is 0.13-0.19 mm (0.005-0.0075 in).
Measure for the required preload shim (3) as fol-
lows:
NOTE: Gauge bar 6311 can be used for doing the
following measurement
47. Measure the distance (reduction assembly mea-
surement one) (1-2) from the edge of the trans-
axle case to the select shim installation surface.
1 - REDUCTION GEAR
2 - TRANSAXLE CASE
3 - PRELOAD SHIM
4 - BEARING OUTER RACE
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NOTE: Gauge bar 6311 can be used for doing the
following measurement
48. Install the reduction gear assembly on the con-
verter housing and measure the distance (reduc-
tion assembly measurement two) (1-2) from the
top of the reduction gear assembly to the edge of
the converter housing.
CAUTION: When adjusting the preload, apply CVT
fluid on the bearing to make it roll smoothly. When
conducting measurements, measure two or more
places and calculate the average value.
NOTE: Gauge bar 6311 can be used for doing the
following measurement
49. Install the outer race of the reduction gear bearing
and measure the distance (reduction assembly
measurement three) (1-2) from the top of the
reduction gear assembly to the outer race of the
reduction gear bearing.
50. The thickness of the required select shim is cal-
culated as follows: reduction assembly measure-
ment
one,
minus
reduction
assembly
measurement two, plus reduction assembly mea-
surement three, plus 0.16 mm (0.006 in).
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CAUTION: Do not re-use the select shim.
51. Install the chosen select shim (1) into the trans-
axle case.
52. Install the outer race (1) of the reduction gear
bearing on the transaxle case using Installer
C-4628 and Driver Handle C-4171.
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CAUTION: Do not re-use the lip seal. Apply CVT
fluid when installing the lip seal.
53. Install the new lip seal (1) on the transaxle case.
CAUTION: Do not re-use the o-ring. Apply CVT
fluid when installing the O-ring.
54. Install the new o-ring (1) onto the oil pump mount-
ing bolts. (Only for bolts installed from the outside
of the transaxle case).
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