Dodge Caliber. Manual — part 1184

5.

Install the transmission crossmember and bolts,

(2) torque to 75 Nm (55 ft. lbs.).

6. Install the through bolt at the front transmission

mount (1) and torque to 75 Nm (55 ft. lbs.).

7. Insure that the O-ring (1)between the PTU and

transaxle is in place.

PM

POWER TRANSFER UNIT

21 - 35

8. Slide the PTU into place.

9. Install and torque PTU mounting bolts (1,2)to 58

N-m (43 lbf-ft).

10. Lower the hoist.

11. Install the maniverter (Refer to 11 - EXHAUST

SYSTEM/CATALYTIC

CONVERTER

-

INSTALLATION).

12. Install the air box (1).

13. Install engine trim cover.

14. Raise the vehicle on the hoist.

15. Install

the

exhaust

system

(Refer

to

11

-

EXHAUST

SYSTEM/MUFFLER

-

INSTALLA-

TION).

16. Install the Prop shaft (Refer to 3 - DIFFERENTIAL

& DRIVELINE/PROPELLER SHAFT - INSTALLA-
TION).

17. Install the axle shafts (Refer to 3 - DIFFEREN-

TIAL & DRIVELINE/HALF SHAFT - INSTALLA-
TION).

18. Fill PTU (Refer to 21 - TRANSMISSION/TRANS-

AXLE/POWER TRANSFER UNIT - STANDARD
PROCEDURE).

19. lower hoist.

20. Connect battery cables (2).

21. Top off the fluids (Refer to 21 - TRANSMISSION/

TRANSAXLE/POWER TRANSFER UNIT - STAN-
DARD PROCEDURE).

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POWER TRANSFER UNIT

PM

SPECIFICATIONS -

TORQUE SPECIFICATIONS

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Plug, Fill

32

24

-

Plug, Drain

32

24

-

Bolts, Inspection cover

23

17

-

Bolts, Vent Shield

23

17

-

Bolts, Vent

23

17

-

Bolts, Output Shaft

Housing

38

28

-

Bolts, extension housing

38

28

-

Nut, Output Shaft

150

111

-

Bolts, Carrier Assembly

Side Cover

23

17

-

Bolts, Ring Gear

74

55

-

Bolt and Nut, Rear Mount

Through

75

55

-

Bolts, Transmission

Crossmember

75

55

-

Bolt and Nut,
Transmission

Crossmember through

75

55

-

Bolts, PTU Mounting

58

43

-

PM

POWER TRANSFER UNIT

21 - 37

SPECIAL TOOLS

INSTALLER 9714

INSTALLER 9715

SPLINE SOCKET 9743

INSTALLER 9851

INSTALLER 9852

INSTALLER 9853

INSTALLER 9855

O2S (Oxygen Sensor) Remover/Installer - 8439

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POWER TRANSFER UNIT

PM