Dodge Caliber. Manual — part 1183

27. Install the output shaft housing and bolts onto the

carrier housing.

28. Install the extension housing and bolts.

29. Torque output shaft housing bolts to 38 N·m (28

ft. lbs.).

30. Torque the extension housing bolts to 38 N·m (28

ft. lbs.).

31. Install the vent and bolts, torque the bolts to 23

N·m (17 ft. lbs.).

PM

POWER TRANSFER UNIT

21 - 31

32. Install the vent shield and bolts, Torque the bolts

to 23 N·m (17 ft. lbs.).

33. Install the inspection cover and bolts , Torque the

bolts to 23 N·m (17 ft. lbs.).

34. Fill the PTU (Refer to 21 - TRANSMISSION/

TRANSAXLE/POWER TRANSFER UNIT - STAN-
DARD PROCEDURE).

21 - 32

POWER TRANSFER UNIT

PM

INSTALLATION

1. Roll the PTU in moving from front to back (1).

2. Rest the PTU (1) on the frame (3) while the engine

and transaxle (2) are raised back into position.

PM

POWER TRANSFER UNIT

21 - 33

3. Lower screw jack (2) until rear mount through bolt

can be installed.

4. Install rear mount through bolt (2) and torque bolt

to 75 Nm (55 ft. lbs.).

21 - 34

POWER TRANSFER UNIT

PM