Dodge Caliber. Manual — part 1175

RESERVOIR

DESCRIPTION

The power steering fluid reservoir (5) is mounted
above the right front inner fender well to a bracket (2).

REMOVAL

NOTE: Before proceeding, (Refer to 19 - STEERING - WARNING).

1. Remove engine appearance cover.

2. Remove the fasteners securing the coolant recovery bottle to its mounts and move it away from the power steer-

ing fluid reservoir. It is not necessary to disconnect the coolant recovery bottle fluid lines. (Refer to 7 - COOLING/
ENGINE/COOLANT RECOVERY CONTAINER - REMOVAL)

3. Siphon as much fluid as possible from the power

steering fluid reservoir (5).

4. Remove hose clamp securing cooler return hose

(3) to fluid reservoir fitting. Slide the hose off the
end of the reservoir fitting.

5. Remove hose clamp securing pump supply hose

(4) to the fluid reservoir fitting. Slide the hose off
the end of the reservoir fitting.

6. Remove the reservoir mounting screw (1) used to

secure the reservoir in place.

7. Remove the reservoir (5).

PM

PUMP

19 - 87

INSTALLATION

1. Attach the reservoir (5) to the strut tower bracket

(2) using the mounting screw (1). Tighten mounting
screw (1) to 12 N·m (106 in. lbs.).

2. Slide the pump supply hose (4) onto reservoir fit-

ting. Expand hose clamp and slide it over hose on
reservoir fitting. Secure clamp once it is past bead
formed into fluid reservoir fitting.

3. Slide cooler return hose (3) onto reservoir fitting.

Expand hose clamp and slide it over hose on res-
ervoir fitting. Secure clamp once it is past bead
formed into fluid reservoir fitting.

4. Install the coolant recovery bottle. (Refer to 7 - COOLING/ENGINE/COOLANT RECOVERY CONTAINER -

INSTALLATION)

5. Fill and bleed the power steering system. (Refer to 19 - STEERING - STANDARD PROCEDURE)

6. Check for leaks.

7. Install the engine appearance cover.

19 - 88

PUMP

PM

TRANSAXLE

TABLE OF CONTENTS

page

page

POWER TRANSFER UNIT

. . . . . . . . . . . . . . . . . . 1

T355 MANUAL TRANSAXLE

. . . . . . . . . . . . . . . . 45

AUTOMATIC - CVT-ELECTRICAL

DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . 106

AUTOMATIC - CVT-SERVICE

INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . 286

POWER TRANSFER UNIT

TABLE OF CONTENTS

page

page

POWER TRANSFER UNIT

STANDARD PROCEDURE - . . . . . . . . . . . . . . . . . . . . . 2
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SPECIFICATIONS - . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

SEAL-DIFFERENTIAL CARRIER

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

SEAL-OUTPUT FLANGE

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

SEALS-END COVER

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

PM

TRANSAXLE

21 - 1

POWER TRANSFER UNIT

STANDARD PROCEDURE -

1. If fluid level is low or fluid change is required fill

with PN 4874468 Mopar MS9020 SAE80W90 Gear
Lube until to bottom of fill plug.

2. Torque fill plug (1) to 32 N-m (24 lbf-ft).

3. Torque drain plug (2) to 32 N-m (24 lbf-ft).

REMOVAL

1. Disconnect negative battery cable (2).

2. Remove the engine trim cover.

3. Remove air cleaner assembly (1).

4. Remove Power Distribution Center (PDC) from

bracket.

5. Raise the vehicle on the hoist.

6. Remove front halfshafts (Refer to 3 - DIFFEREN-

TIAL & DRIVELINE/HALF SHAFT - REMOVAL).

21 - 2

POWER TRANSFER UNIT

PM