Dodge Caliber. Manual — part 1368
MOTOR-SUNROOF - W/CONTROL UNIT
STANDARD PROCEDURE
DRIVE MOTOR TEACH PROCEDURE
REPLACEMENT DRIVE MOTOR
1. Press and hold the sunroof switch open until the sunroof glass fully opens, automatically reverses direction, and
stops at a position just forward of the full open position.
2. Release sunroof switch.
3. Within five seconds of releasing sunroof switch, press and hold the sunroof switch open again until the sunroof
glass closes, goes into vent position, and then finally stops in the closed position.
4. Release sunroof switch. Sunroof will now operate normally.
ORIGINAL DRIVE MOTOR
1. Press and hold sunroof switch open until the sunroof glass opens and stops.
2. Release sunroof switch.
3. Press and hold sunroof switch open once again for at least 10 seconds. After 10 seconds of pressing the switch
open, the sunroof glass will automatically move and stop at a new location.
4. Release sunroof switch.
5. Within five seconds of releasing the sunroof switch, press and hold the switch open again until the sunroof glass
closes, goes into vent position, and then finally stops in the closed position.
6. Release sunroof switch. The sunroof will now operate normally.
REMOVAL
1. Remove headliner. (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL)
2. Disconnect the electrical connector (1).
3. Remove three motor assembly attaching screws (4)
from bottom side of motor assembly (3) and
remove motor assembly from the motor bracket.
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SUNROOF
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INSTALLATION
1. If sunroof was open when drive motor was
removed, carefully move glass panel into closed
position and remove glass panel. (Refer to 23 -
BODY/SUNROOF/GLASS PANEL - REMOVAL)
2. Set lifter arm timing by manually sliding the mech-
anisms (1) in the track until timing holes in the trol-
lies are aligned with the timing holes in the lifter
arm cams (2) and insert pins (3) into the mecha-
nisms to hold mechanisms in closed position.
3. Place motor (3) into position and install screws (4)
attaching motor to bracket (2).
4. Tighten the screws (4) to 3 N·m (26 in. lbs.).
5. If sunroof glass panel was removed previously,
remove the timing pins and install the sunroof glass
panel. (Refer to 23 - BODY/SUNROOF/GLASS
PANEL - INSTALLATION)
6. Partially install the headliner and connect the sun-
roof wiring electrical connectors. (Refer to 23 -
BODY/INTERIOR/HEADLINER - INSTALLATION)
7. Temporarily install sunroof switch and perform the
sunroof motor teach procedure. (Refer to 23 -
BODY/SUNROOF/DRIVE MOTOR - STANDARD
PROCEDURE - TEACH PROCEDURE)
8. Test sunroof operation, adjust glass as necessary.
(Refer to 23 - BODY/SUNROOF/GLASS PANEL -
ADJUSTMENTS)
9. Complete the headliner installation. (Refer to 23 - BODY/INTERIOR/HEADLINER - INSTALLATION)
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SUNROOF
PM
SEAL-SUNROOF GLASS
REMOVAL
1. Remove sunroof glass panel (Refer to 23 - BODY/
SUNROOF/GLASS PANEL - REMOVAL).
2. Place glass panel on clean work area with the top
side up. Support the glass assembly from under-
side to avoid bending or otherwise damaging the
mounting tabs.
3. Grasp the seal (1) and pull seal away from the
glass panel (2). The seal is a one piece seal.
INSTALLATION
NOTE: Always position seal seam on center of the
passenger side of glass panel.
1. Place seal (1) into position.
2. Seat the seal into the glass channel fully. Using
care working the seal around the glass (2), being
careful not to over stretch the seal while installing.
3. Install the glass panel (Refer to 23 - BODY/SUN-
ROOF/GLASS PANEL - INSTALLATION).
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SUNROOF
23 - 211
SUNSHADE
REMOVAL
1. Remove the drain trough. (Refer to 23 - BODY/
SUNROOF/TROUGH-DRAIN - REMOVAL)
2. Push up the front center of the sunshade (1) to pop
out the front two feet.
3. Rotate the sunshade (2) so that the other feet (1)
are removed from the guide track.
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SUNROOF
PM
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