Dodge Caliber. Manual — part 1367
MODULE/FRAME ASSEMBLY
REMOVAL
1. Move glass panel to fully closed position.
2. Disconnect and isolate negative battery cable (4).
3. Remove control switch (Refer to 23 - BODY/SUN-
ROOF/CONTROL SWITCH - REMOVAL).
4. Remove headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - REMOVAL).
5. Disconnect the electrical connector.
6. Disconnect drain tubes (2) from sunroof housing
(1).
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SUNROOF
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7. Remove two module side bracket (4) bolts (6) and loosen the six remaining fasteners (3).
8. Remove the six (3) fasteners attaching sunroof module assembly (1) to roof panel.
9. Remove the glass panel (Refer to 23 - BODY/SUNROOF/GLASS PANEL - REMOVAL).
10. Remove the sunshade (Refer to 23 - BODY/SUNROOF/SUNSHADE - REMOVAL).
11. Remove the drive motor (Refer to 23 - BODY/SUNROOF/DRIVE MOTOR - REMOVAL).
12. Remove the wire harness.
13. Remove the trough guides (Refer to 23 - BODY/SUNROOF/GUIDE ASSEMBLY - REMOVAL).
INSTALLATION
NOTE: Mk Sunroof assembly shown, PM similar.
1. Install the trough guides (Refer to 23 - BODY/SUNROOF/TROUGH GUIDE ASSEMBLY - INSTALLATION).
2. Install the drive motor (Refer to 23 - BODY/SUNROOF/DRIVE MOTOR - INSTALLATION).
3. Install the sunshade (Refer to 23 - BODY/SUNROOF/SUNSHADE - INSTALLATION).
4. Install the glass panel (Refer to 23 - BODY/SUNROOF/GLASS PANEL - INSTALLATION).
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SUNROOF
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5. Raise rear end of sunroof module assembly (1) and guide into position and start the six fasteners (3).
6. Visually line up the alignment guide holes (2) with the guide holes in the roof of the vehicle.
7. Tighten the six fasteners (3) to 9 N·m (80 in. lbs.).
8. Tighten the two side bracket fasteners (6) to 9 N·m (80 in. lbs.).
9. Connect the drain tubes (2) to the assembly (1).
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SUNROOF
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10. Connect the electrical connector.
11. Connect battery negative cable (4).
12. Test sunroof operation, adjust glass as necessary. (Refer to 23 - BODY/SUNROOF/GLASS PANEL - ADJUST-
MENTS)
13. Partially install the headliner and connect the sunroof wiring electrical connectors. (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - INSTALLATION)
14. Temporarily install sunroof switch and perform the sunroof motor teach procedure. (Refer to 23 - BODY/SUN-
ROOF/DRIVE MOTOR - STANDARD PROCEDURE - TEACH PROCEDURE)
15. Complete headliner installation. (Refer to 23 - BODY/INTERIOR/HEADLINER - INSTALLATION)
16. Verify correct sunroof operation.
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SUNROOF
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