Dodge Neon / Neon SRT-4. Manual — part 384
DOOR GLASS
REMOVAL
(1) Remove door trim panel and water dam.
(2) Remove inner door belt weatherstrip.
(3) Loosen window inner belt stabilizer.
(4) Lower door glass to bottom of door to gain
access to attaching bolts.
(5) Remove bolts attaching door glass to window
regulator lift plates (Fig. 5) and (Fig. 6).
(6) Disengage door glass from regulator.
(7) Lift door glass upward out of the opening at
the top of door.
INSTALLATION
(1) Carefully lower door glass through opening in
top of door.
(2) Position door glass into window regulator lift
plates.
(3) Install bolts door glass to lift plates and do not
tighten.
(4) Tighten window inner belt stabilizer.
(5) Raise glass to the full up position and then
tighten the lift plate bolts.
(6) Install inner door belt weatherstrip.
(7) Install door trim panel and water dam.
Fig. 4 Front Door
1 - BODY ASSEMBLY
2 - UPPER HINGE
3 - FRONT DOOR
4 - LOWER HINGE
23 - 20
DOOR - FRONT
PL/SRT-4
DOOR (Continued)
Fig. 5 Front Door Glass – Power Window
1 - FRONT DOOR GLASS
2 - FRONT DOOR
3 - POWER WINDOW REGULATOR
4 - POWER WINDOW CONNECTORS
5 - WINDOW TO REGULATOR FASTENER
Fig. 6 Front Door Glass – Manual Window
1 - FRONT DOOR
2 - FRONT WINDOW MANUAL REGULATOR
3 - WINDOW TO REGULATOR FASTENERS
4 - FRONT DOOR GLASS
PL/SRT-4
DOOR - FRONT
23 - 21
DOOR GLASS (Continued)
EXTERIOR HANDLE
REMOVAL
(1) Remove door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL)
(2) Remove the waterdam as necessary to gain
access to the exterior handle and door latch mecha-
nisms.
(3) Close door glass.
(4) Disconnect lock and latch rods from door latch.
(5) Remove screws attaching door handle retainer
to outer door panel (Fig. 7).
(6) Remove door handle from vehicle.
INSTALLATION
(1) Position door handle into door and install
retainer at back of handle.
(2) Install
the
screws
attaching
door
handle
retainer to outer door panel.
(3) Connect lock and latch rods to door latch.
(4) Place waterdam onto the door and pressurize
at the butyl bead to seal completely.
(5) Install door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION)
FRONT DOOR HINGE
REMOVAL
(1) Open and support door on a suitable lifting
device.
(2) Remove bolts attaching door check strap to
lower A-pillar for greater access, if necessary.
(3) Mark position of hinge on both the door end
frame and lower A-pillar to ease installation.
(4) Remove bolts attaching hinge to door end
frame (Fig. 4).
(5) Remove bolts attaching hinge to lower A-pillar.
(6) Remove door hinge from vehicle.
INSTALLATION
CAUTION: When installing a new hinge, make sure
that the head of each hinge pin is fully seated into
the door hinge. Also, remove the plastic shipping
clip and replace it with the correct metal retaining
clip once the hinge pin is seated.
(1) If necessary, paint new door hinge prior to
installation.
(2) Position door hinge on vehicle.
(3) Loosely install bolts attaching hinge to lower
A-pillar.
(4) Loosely install bolts attaching hinge to door
end frame.
Fig. 7 Front Door Outside Handle
1 - LOCK TO LATCH LINK & SLEEVE
2 - FRONT DOOR
3 - CENTRAL LOCKING SWITCH
4 - OUTSIDE DOOR HANDLE
5 - LOCK CYLINDER RETAINING CLIP
6 - LOCK CYLINDER
7 - FRONT DOOR LATCH
8 - INSIDE DOOR HANDLE LINK & SLEEVE
23 - 22
DOOR - FRONT
PL/SRT-4
(5) Align hinge to marks made previously and
tighten all bolts.
(6) Install bolts attaching door check strap to
lower A-pillar, if removed previously.
(7) Verify door fit and operation. Adjust door hinge
for proper door alignment, if necessary.
LATCH
REMOVAL
(1) Remove door trim panel and water shield.
(2) Close door glass.
(3) Disconnect lock and latch rods from door latch
(Fig. 8).
(4) Disengage wire connector from power door lock
motor, if equipped.
(5) Remove screws holding latch to door end
frame.
(6) Remove door latch from vehicle.
INSTALLATION
CAUTION: Do not close door before adjusting the
door latch. Door may fail to open.
(1) Position door latch inside door and install
screws holding latch to door end frame.
(2) Engage wire connector into power door lock
motor, if so equipped.
(3) Connect latch and lock rods to door latch.
(4) Install door trim panel and water shield.
(5) Adjust door latch using procedure in this sec-
tion.
ADJUSTMENTS
ADJUSTMENT
(1) Insert a hex-wrench through the elongated hole
in the door end frame near the latch striker opening.
(2) Loosen socket head screw on the side of the
latch linkage.
(3) Lift upward on outside door handle and release
it.
(4) Tighten socket head screw on latch.
(5) Verify latch operation.
LATCH STRIKER
REMOVAL
(1) Mark outline of door latch striker on B-pillar to
aid installation.
(2) Remove screws attaching door latch striker to
B-pillar (Fig. 9).
(3) Remove door latch striker from vehicle.
INSTALLATION
(1) Install door latch striker into the door.
(2) Install screws attaching door latch striker to
B-pillar loosely.
Fig. 8 Front Door Latch
1 - INSIDE LOCK TO LATCH
2 - OUTSIDE HANDLE TO LATCH
3 - POWER DOOR LOCK CONNECTOR
4 - REAR DOOR LATCH
5 - MANUAL
6 - POWER
7 - INSIDE DOOR HANDLE TO LATCH
PL/SRT-4
DOOR - FRONT
23 - 23
FRONT DOOR HINGE (Continued)
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