Dodge Dakota (R1). Manual — part 768
INSTALLATION
(1) Position latch release in tailgate.
(2) Engage latch release rods.
(3) Install screws attaching latch release handle to
tailgate.
(4) Position the top of the bezel in tailgate and
slide the bezel upward and snap into place.
TAILGATE LATCH STRIKER
REMOVAL
(1) Release tailgate latch and open tailgate.
(2) Remove tailgate check cable.
(3) Using a grease pencil, mark the location of the
striker.
(4) Remove striker from cargo box (Fig. 4).
INSTALLATION
(1) Align the striker using the reference marks.
(2) Install striker.
(3) Install tailgate check cable.
TAILGATE
REMOVAL
(1) Release tailgate latch and open tailgate.
(2) Disconnect tailgate check cable.
(3) Close tailgate until the notch in the right hand
collar aligns with the pivot pin.
(4) Slip tailgate hinge collar from hinge pins.
(5) Slide tailgate to the right and separate left
hand collar from the pivot pin.
(6) Separate tailgate from vehicle.
INSTALLATION
Reverse the preceding operation.
Fig. 2 Tailgate
1 - SILENCER DISC
2 - LATCH
3 - CABLE
4 - LATCH RELEASE ROD
5 - TAILGATE
6 - BEZEL
7 - LATCH RELEASE
Fig. 3 Latch Release Rods
1 - TAILGATE LATCH RELEASE
2 - TAILGATE LATCH RELEASE RODS
Fig. 4 Tailgate Latch Striker
1 - STRIKER
2 - BODY
3 - CABLE
23 - 60
DECKLID/HATCH/LIFTGATE/TAILGATE
AN
TAILGATE LATCH RELEASE HANDLE (Continued)
DOOR - CARGO
TABLE OF CONTENTS
page
page
AIR EXHAUSTER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 61
AIR EXHAUSTER
REMOVAL
(1) Release door latch and open door.
(2) Using a small flat blade, depress the clips
under the top of the exhauster frame.
(3) Separate air exhauster from vehicle.
INSTALLATION
(1) Position air exhauster on door shut face (Fig.
1).
(2) Engage clips and press into place.
Fig. 1 Air Exhauster
1 - DOOR SHUT FACE
2 - AIR EXHAUSTER
AN
DOOR - CARGO
23 - 61
DOOR - FRONT
TABLE OF CONTENTS
page
page
FRONT DOOR
FRONT DOOR GLASS
FRONT DOOR OUTSIDE HANDLE
FDR LOWER GLASS RUN CHANNELS
FRONT DOOR HINGE
FRONT DOOR INSIDE HANDLE ACTUATOR
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
FRONT DOOR LATCH
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
FRONT DOOR LATCH STRIKER
FRONT DOOR LOCK CYLINDER
TRIM PANEL
FRONT DOOR WATERDAM
FRONT DOOR WINDOW REGULATOR
FRONT DOOR
REMOVAL
(1) Release door latch and open door.
(2) Using a suitable marker, mark the outline of
the door hinges on the door end to aid installation.
(3) Remove protective boot from door wire harness
connector.
(4) Disengage door wire harness connector.
(5) Support door on a suitable lifting device.
(6) While holding the door steady on lift, remove
bolts and nuts attaching upper and lower door hinge
to door end (Fig. 1).
(7) Separate door from vehicle.
INSTALLATION
(1) Support door on a suitable lifting device.
(2) Position door on vehicle and align with marks.
(3) Install bolts and nuts attaching upper and
lower door hinge to door end. Tighten fasteners to 28
N·m (21 ft. lbs.) torque.
(4) Engage door wire harness connector.
(5) Install protective boot on door wire harness
connector.
Fig. 1 Door Hinge
1 - UPPER HINGE
2 - LOWER HINGE
3 - DOOR
4 - STUD
23 - 62
DOOR - FRONT
AN
ADJUSTMENTS - UP/DOWN
Up/down door adjustment is done by loosening the
hinge to cowl fasteners at both hinges. Then move
the door to the correct position.
(1) Support the door with a padded floor jack.
(2) Loosen hinge to cowl fasteners at both hinges.
Move the door to the correct up/down position.
(3) Tighten the hinge to cowl fasteners.
(4) Remove the floor jack from the door.
ADJUSTMENTS - IN/OUT
In/out door adjustment is done by loosening the
hinge to door fasteners. Then move the door to the
correct position.
(1) Support the door with a padded floor jack.
(2) Loosen the applicable hinge to door fasteners.
Move the door to the correct in/out position.
(3) If necessary, loosen the other hinge to door fas-
teners and move the door to the correct in/out posi-
tion.
(4) Tighten the hinge to door fasteners.
(5) Remove the floor jack from the door.
FRONT DOOR GLASS
REMOVAL
(1) Remove door trim panel.
(2) Remove water dam as necessary to gain access
to glass regulator arm.
(3) Remove inner door belt weatherstrip.
(4) Remove outer door belt weatherstrip.
(5) Lower glass to full down position and align
glass regulator arm with access holes in inner door
panel.
(6) Remove front glass run channel.
(7) Remove nuts attaching glass channel to regula-
tor arm (Fig. 2).
(8) Separate glass from regulator arm.
(9) Lift glass upward and out of opening at top of
door.
INSTALLATION
(1) Slowly lower glass into door.
(2) Position glass in regulator arm.
(3) Install front glass run channel.
(4) Install nuts attaching glass channel to regula-
tor arm.
(5) Ensure glass is aligned in run channels and
tighten run channel bolts.
(6) Install outer door belt weatherstrip.
(7) Install inner door belt weatherstrip.
(8) Install water dam.
(9) Install door trim panel.
FRONT DOOR OUTSIDE
HANDLE
REMOVAL
(1) Remove door trim panel.
(2) Remove water dam as necessary to gain access
to door handle.
(3) Roll glass up.
(4) Remove fastener access plug from door end
panel (Fig. 3).
(5) Disengage lock cylinder to latch rod from the
latch (Fig. 4).
(6) Disengage outside handle to latch rod from the
latch.
(7) Remove nuts attaching outside door handle to
door.
(8) Separate outside handle from the door.
Fig. 2 Door Glass
1 - GLASS
2 - GLASS CHANNEL
3 - NUT
4 - REGULATOR ARM
AN
DOOR - FRONT
23 - 63
FRONT DOOR (Continued)
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