Dodge Dakota (R1). Manual — part 769
INSTALLATION
(1) Position outside handle in the door.
(2) Install nuts attaching outside door handle to
door. Tighten the nuts to 5.0 N·m (45 in. lbs) torque.
(3) Engage outside handle to latch rod to the latch.
(4) Engage lock cylinder to latch rod to the latch.
(5) Install fastener access plug in the door end
panel.
(6) Install water dam.
(7) Install door trim panel.
FDR LOWER GLASS RUN
CHANNELS
REMOVAL
(1) Remove trim panel.
(2) Remove water dam as necessary to access
lower run channels.
(3) Remove bolts attaching lower glass run chan-
nels to door panel (Fig. 5).
(4) Remove glass.
(5) Slide lower run channels downward to disen-
gage from upper run channels.
(6) Remove lower run channels from door.
INSTALLATION
(1) Position lower run channels in door.
(2) Slide lower run channels upward to engage
into upper run channels.
(3) Install glass.
(4) Install bolts attaching lower glass run channels
to door panel.
(5) Install water dam.
(6) Install trim panel.
Fig. 4 Outside Door Handle
1 - OUTSIDE HANDLE
2 - LOCK CYLINDER TO LATCH ROD
3 - LOCK BUTTON TO LATCH ROD
4 - LATCH
5 - INSIDE HANDLE TO LATCH ROD
6 - OUTSIDE HANDLE TO LATCH ROD
Fig. 3 Access Plug
1 - ACCESS PLUG
2 - DOOR
23 - 64
DOOR - FRONT
AN
FRONT DOOR OUTSIDE HANDLE (Continued)
FRONT DOOR HINGE
DESCRIPTION
The hinge pin is not serviceable. Replace the hinge
if the hinge pin is damaged.
REMOVAL
(1) Release door latch and open door.
(2) Support door on a suitable lifting device.
(3) Using a suitable marker, mark the outline of
the door hinge on the hinge pillar and door end
frame to aid installation.
(4) Remove bolts attaching hinge to door (Fig. 6).
(5) Remove bolts attaching door hinge to hinge pil-
lar.
(6) Separate door hinge from vehicle.
INSTALLATION
(1)
If necessary, paint replacement door hinge
before installation.
(2) Position door hinge on hinge pillar using align-
ment marks.
(3) Install bolts attaching door hinge to hinge pil-
lar. Tighten bolts to 28 N·m (21 ft. lbs.) torque.
(4) Install bolts attaching hinge to door. Tighten
bolts to 28 N·m (21 ft. lbs.) torque.
FRONT DOOR INSIDE HANDLE
ACTUATOR
DESCRIPTION
The front door inside handle actuator is heat
staked to the trim panel. If the handle needs servic-
ing, refer to the heat staking procedure located in
this section.
FRONT DOOR LATCH
REMOVAL
(1) Remove door trim panel.
(2) Peel back water dam as necessary.
(3) For access to latch, roll up glass and remove
bolts attaching rearward glass run channel to door.
Move and secure glass run channel.
Fig. 5 Lower Glass Run
1 - UPPER GLASS RUN CHANNEL
2 - UPPER CHANNEL
3 - LOWER GLASS RUN CHANNEL
4 - LOWER CHANNEL
5 - REGULATOR
6 - DOOR GLASS
Fig. 6 Door Hinge
1 - BOLT
2 - HINGE
3 - HINGE PILLAR
AN
DOOR - FRONT
23 - 65
FDR LOWER GLASS RUN CHANNELS (Continued)
(4) Remove screws attaching latch to door shut
face (Fig. 7).
(5) Disengage wire harness connector for power
door locks, if equipped.
(6) Disengage lock button to latch rod from the
latch.
(7) Disengage lock cylinder to latch rod from the
latch (Fig. 4).
(8) Disengage inside handle to latch rod from the
latch.
(9) Disengage outside handle to latch rod from the
latch.
(10) Separate latch from door.
INSTALLATION
(1) Engage latch rod to outside handle.
(2) Engage inside handle to latch rod to the latch.
(3) Engage lock cylinder to latch rod to the latch.
(4) Engage lock button to latch rod to the latch.
(5) Position latch in door.
(6) Install screws attaching latch to door shut face.
Tighten the screws to 9.6 N·m (85 in. lbs.) torque.
(7) Engage outside handle to latch rod to the latch.
(8) Engage wire harness connector for power door
locks, if equipped.
(9) Install rearward glass run channel.
(10) Install water dam.
(11) Install door trim panel.
(12) Using the access hole in the door shut face,
loosen the latch adjustment screw and ensure the
outside door handle is flush with door outer panel.
Tighten the adjustment screw.
ADJUSTMENTS
(1) Insert a torx driver through the round hole in
the door end frame near the latch striker opening
(Fig. 8).
(2) Loosen torx head screw on the side of the latch
linkage.
(3) Lift upward on outside door handle and release
it.
(4) Tighten torx head screw on latch.
(5) Verify latch operation.
FRONT DOOR LATCH STRIKER
REMOVAL
(1) Use a wax crayon or equivalent and mark the
position of the striker on the B-pillar.
(2) Remove the screws attaching the striker and
spacer to the B-pillar (Fig. 9).
(3) Separate the striker from the B-pillar.
INSTALLATION
(1) Using the alignment marks, position the spacer
and striker on the B-Pillar.
(2) Install the screws. Tighten the screw to 28.2
N·m (250 in. lbs.) torque.
Fig. 7 Latch
1 - LATCH
2 - DOOR
Fig. 8 Door Latch Adjustment
1 - OUTSIDE DOOR HANDLE
2 - DOOR LATCH ADJUSTMENT ACCESS
23 - 66
DOOR - FRONT
AN
FRONT DOOR LATCH (Continued)
FRONT DOOR LOCK
CYLINDER
LOCK CYLINDERS
Ignition, door, deck lid, and rear hatch lock cylin-
ders are all codable to the key. Lock barrels, tum-
blers, and tumbler springs are available to allow the
technician to change replacement locks cylinders to
match the customer’s original key set. See the appro-
priate section in this manual for lock cylinder
removal. See the Mopar
t catalogue for part numbers
and lock coding procedures.
REMOVAL
(1) Remove door trim panel.
(2) Remove outside handle.
(3) Disengage lock cylinder to latch rod from the
lock cylinder.
(4) Using a small flat blade, pry lock cylinder
retaining clip from lock cylinder housing/outside han-
dle (Fig. 10).
(5) Push lock cylinder out of lock cylinder housing/
outside handle.
INSTALLATION
(1) Push lock cylinder into lock cylinder housing/
outside handle. Ensure the lock cylinder is fully
seated in the handle.
(2) Install lock cylinder retaining clip. Ensure the
clip is fully seated.
(3) Engage lock cylinder to latch rod to the lock
cylinder.
(4) Install outside handle.
(5) Install door trim panel.
TRIM PANEL
REMOVAL
(1) Release door latch and open door.
(2) Roll window down.
(3) Remove window crank (Fig. 11), if equipped.
(4) Remove screws attaching trim panel to door
(Fig. 12) and (Fig. 13).
CAUTION: Do not forcibly pull trim panel from door,
damage to trim panel may occur.
Fig. 9 Front Door Latch Striker
1 - TAPPING PLATE
2 - SPACER
3 - STRIKER
Fig. 10 Lock Cylinder
1 - LOCK CYLINDER TO LATCH ROD
2 - STUD
3 - OUTSIDE HANDLE
4 - RETAINING CLIP
5 - STUD
6 - LOCK CYLINDER
7 - LOCK BUTTON ROD
AN
DOOR - FRONT
23 - 67
FRONT DOOR LATCH STRIKER (Continued)
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст