Dodge Viper SRT-10 (ZB). Manual — part 237
Fig. 2 BELLY PAN
1 - FRAME ASSEMBLY
2 - BOLTS (20)
3 - BELLY PAN
4 - REAR EXTENSION BELLY PAN
Fig. 3 FRONT EXTENSION BELLY PAN
1 - FRAME ASSEMBLY
2 - FRAME BOLTS (4)
3 - FRONT EXTENSION BELLY PAN
4 - FRONT FASCIA
5 - FASCIA BOLTS (9)
6 - HEADLAMP MOUNT SUPPORT
7 - SPRING NUT
8 - HEADLAMP MOUNT SUPPORT BOLTS (4)
23 - 40
EXTERIOR
ZB
BELLY PAN (Continued)
REMOVAL - REAR EXTENSION BELLY PAN
(1) Raise
and
support
the
vehicle.
(Refer
to
LUBRICATION
&
MAINTENANCE/HOISTING
-
STANDARD PROCEDURE)
(2) Remove the bolts and remove the pan. (Fig. 4)
INSTALLATION
INSTALLATION - BELLY PAN
(1) Install the belly pan and install the bolts.
(2) Tighten the bolts to 28 N·m (21 ft. lbs.)
(3) Install the four bolts to the exhaust shield.
INSTALLATION - FRONT EXTENSION BELLY
PAN
(1) Install the pan and install the bolts.
(2) Tighten the fascia bolts to 4 N·m (35 in. lbs.).
(3) Tighten the headlamp bracket bolts to 4 N·m
(35 in. lbs.).
(4) Tighten the frame bolts to 28 N·m (21 ft. lbs.).
INSTALLATION - REAR EXTENSION BELLY PAN
(1) Install the pan and install the screws.
(2) Tighten the screws to 4 N·m (35 in. lbs.).
(3) Tighten the frame bolts to 28 N·m (21 ft. lbs.).
COWL SCREEN PANEL
REMOVAL
(1) Open the hood.
(2) Remove the windshield wiper caps. (Fig. 5)
(3) Remove the nuts and remove the windshield
wiper arms.
(4) Remove the screws and remove the cowl
screens. (Fig. 6)
INSTALLATION
(1) Install the cowl screen panels and install the
screws.
(2) Install the wiper blades and install the nuts.
(3) Tighten the nuts to 28 N·m (21 ft. lbs.).
(4) Install the nut caps.
Fig. 4 REAR EXTENSION BELLY PAN
1 - LOWER REAR SPLASH SHIELD
2 - REAR FASCIA
3 - SPRING NUT
4 - BOLTS (17)
5 - REAR EXTENSION BELLY PAN
ZB
EXTERIOR
23 - 41
BELLY PAN (Continued)
FUEL FILL DOOR
REMOVAL
(1) Open the filler door and disconnect the filler
cap tether from the door. (Fig. 7)
(2) Remove the screws and remove the door.
INSTALLATION
(1) Install the fuel filler door and install the
screws.
(2)
Tighten the screws to 7 N·m (65 in. lbs.).
(3) Connect the fuel cap tether to the door.
FUEL FILLER HOUSING
REMOVAL
(1) To remove the fuel filler housing, (Refer to 14 -
FUEL
SYSTEM/FUEL
DELIVERY/FUEL
TANK
FILLER TUBE - REMOVAL)
INSTALLATION
(1) To install the fuel filler housing, (Refer to 14 -
FUEL
SYSTEM/FUEL
DELIVERY/FUEL
TANK
FILLER TUBE - INSTALLATION)
FRONT WHEELHOUSE
SPLASH SHIELD
REMOVAL
(1) Remove the front wheel. (Refer to 22 - TIRES/
WHEELS - REMOVAL)
(2) Remove the two screws and two push pin fas-
teners. (Fig. 8)
(3) Remove the front splash shield.
(4) Remove the four fender screws.
(5) Remove the three lower push pin fasteners and
two inner screws. (Fig. 9)
(6) Remove the rear splash shield.
Fig. 5 WINDSHIELD WIPER ARMS
1 - WINDSHIELD WIPER ARM & BLADE
2 - WIPER ARM NUT CAP
3 - WIPER ARM NUT
4 - WIPER MODULE
5 - COWL PANEL
Fig. 6 COWL SCREEN PANEL
1 - FRESH AIR INLET PLENUM
2 - COWL SCREEN PANEL (RIGHT)
3 - COWL SCREEN PANEL (LEFT)
4 - WASHER HOSE CONNECT
Fig. 7 FUEL FILLER DOOR
1 - FUEL FILLER CAP
2 - REAR QUARTER PANEL
3 - FUEL FILLER DOOR
4 - FUEL FILLER DOOR BUMPER
23 - 42
EXTERIOR
ZB
COWL SCREEN PANEL (Continued)
INSTALLATION
(1) Install the rear splash shield and loosely install
the six screws.
(2) Install
the
three
push
pin
fasteners
and
tighten the screws.
(3) Install the front splash shield and loosely
install the screws.
(4) Install the push pin fastener and tighten the
screws.
REAR QUARTER PANEL
REMOVAL
(1) Remove the sill panel. (Refer to 23 - BODY/EX-
TERIOR/SILL PANEL - REMOVAL)
(2) Remove the rear wheelhouse splash shield.
(Refer to 23 - BODY/EXTERIOR/REAR WHEEL-
HOUSE SPLASH SHIELD - REMOVAL)
(3) For the right side quarter panel, disconnect the
fuel filler tube. (Refer to 14 - FUEL SYSTEM/FUEL
DELIVERY/FUEL
TANK
FILLER
TUBE
-
REMOVAL)
(4) Remove the tail lamp unit. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING
-
EXTERIOR/TAIL
LAMP UNIT - REMOVAL)
(5) Remove the three fascia to quarter panel nuts.
(Fig. 10)
(6) Loosen the door opening weatherstrip at the
top of the quarter panel.
(7) Remove the three door opening screws. (Fig.
11) and (Fig. 12)
(8) Using a hole saw or equivalent, cut an access
hole in the door surround panel where indicated.
(Fig. 13)
(9) Remove the screw from within the hole cut pre-
viously and remove the adjustment bracket screw.
(10) Remove the upper quarter panel screws and
remove the quarter panel. (Fig. 14)
INSTALLATION
(1) Position quarter panel onto the vehicle.
(2) Install the front screws at the door sill mount-
ing brackets.
(3) Install the front top screw at the door sill and
tighten to 6 N·m (55 in. lbs.).
(4) Install the top screws and tighten in this
sequence to 6 N·m (55 in. lbs.).
(a) Tighten the top front screw.
(b) Tighten the top rear screw.
(c) Tighten the two top inner screws.
Fig. 8 FRONT FENDER EXTENSION SPLASH
SHIELD
1 - FENDER SPLASH SHIELD
2 - PUSH IN PIN FASTENER
3 - FENDER EXTENSION SPLASH SHIELD
4 - FRAME ASSEMBLY
Fig. 9 FRONT WHEELHOUSE SPLASH SHIELD
1 - FENDER SPLASH SHIELD
2 - FENDER EXTENSION SPLASH SHIELD
3 - FRONT FENDER SUPPORT
4 - FRAME ASSEMBLY
5 - PUSH PIN FASTENER
ZB
EXTERIOR
23 - 43
FRONT WHEELHOUSE SPLASH SHIELD (Continued)
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