Infiniti FX35, FX50 (S51). Manual — part 542

DLN-3

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VQ35HR : Disassembly . . . . . . . . . . ..

89

VQ35HR : Assembly . . . . . . . . . . . ...

90

VQ35HR : Inspection . . . . . . . . . . . ..

91

VK50VE . . . . . . . . . . . . . . . . . .

92

VK50VE : Exploded View . . . . . . . . . .

92

VK50VE : Disassembly . . . . . . . . . . ...

93

VK50VE : Assembly . . . . . . . . . . . .

94

VK50VE : Inspection . . . . . . . . . . . ...

95

FRONT DRIVE SHAFT AND DRIVE CHAIN . .

97

VQ35HR . . . . . . . . . . . . . . . . . .

97

VQ35HR : Exploded View . . . . . . . . . ...

97

VQ35HR : Disassembly . . . . . . . . . . ..

98

VQ35HR : Assembly . . . . . . . . . . . ...

98

VQ35HR : Inspection . . . . . . . . . . . ..

99

VK50VE . . . . . . . . . . . . . . . . ...

100

VK50VE : Exploded View . . . . . . . . . ..

101

VK50VE : Disassembly . . . . . . . . . . .

102

VK50VE : Assembly . . . . . . . . . . . ..

102

VK50VE : Inspection . . . . . . . . . . . .

103

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

105

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

105

General Specifications . . . . . . . . . . ..

105

FRONT PROPELLER SHAFT: 2S56A

SYMPTOM DIAGNOSIS . . . . . . .

106

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

106

NVH Troubleshooting Chart . . . . . . . . ..

106

PREPARATION . . . . . . . . . . .

107

PREPARATION . . . . . . . . . . . .

107

Commercial Service Tools . . . . . . . . .

107

PERIODIC MAINTENANCE . . . . . ...

108

FRONT PROPELLER SHAFT . . . . . . ..

108

Inspection . . . . . . . . . . . . . . . ..

108

REMOVAL AND INSTALLATION . . . .

109

FRONT PROPELLER SHAFT . . . . . . ..

109

VQ35HR . . . . . . . . . . . . . . . . ...

109

VQ35HR : Exploded View . . . . . . . . . .

109

VQ35HR : Removal and Installation . . . . . .

109

VQ35HR : Inspection . . . . . . . . . . .

110

VK50VE . . . . . . . . . . . . . . . . ...

111

VK50VE : Exploded View . . . . . . . . . ..

111

VK50VE : Removal and Installation . . . . . ..

111

VK50VE : Inspection . . . . . . . . . . . .

112

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

114

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

114

General Specifications . . . . . . . . . . ...

114

Propeller Shaft Runout . . . . . . . . . . ..

114

Journal Axial Play . . . . . . . . . . . . ..

114

REAR PROPELLER SHAFT: 3S80A-R

SYMPTOM DIAGNOSIS . . . . . . .

115

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

115

NVH Troubleshooting Chart . . . . . . . . ..

115

PREPARATION . . . . . . . . . . .

116

PREPARATION . . . . . . . . . . . ...

116

Commercial Service Tools . . . . . . . . . .

116

PERIODIC MAINTENANCE . . . . . ..

117

REAR PROPELLER SHAFT . . . . . . ...

117

Inspection . . . . . . . . . . . . . . . ..

117

REMOVAL AND INSTALLATION . . . .

118

REAR PROPELLER SHAFT . . . . . . ...

118

Exploded View . . . . . . . . . . . . . ...

118

Removal and Installation . . . . . . . . . ...

118

Inspection . . . . . . . . . . . . . . . ..

121

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

122

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

122

General Specifications . . . . . . . . . . ...

122

Propeller Shaft Runout . . . . . . . . . . ..

122

Journal Axial Play . . . . . . . . . . . . ..

122

REAR PROPELLER SHAFT: 3F80A-1VL107

SYMPTOM DIAGNOSIS . . . . . . .

123

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

123

NVH Troubleshooting Chart . . . . . . . . ..

123

PREPARATION . . . . . . . . . . .

124

PREPARATION . . . . . . . . . . . ...

124

Commercial Service Tools . . . . . . . . . .

124

PERIODIC MAINTENANCE . . . . . ..

125

REAR PROPELLER SHAFT . . . . . . ...

125

Inspection . . . . . . . . . . . . . . . ..

125

REMOVAL AND INSTALLATION . . . .

126

REAR PROPELLER SHAFT . . . . . . ...

126

DLN-4

Exploded View . . . . . . . . . . . . . ...

126

Removal and Installation . . . . . . . . . ...

126

Inspection . . . . . . . . . . . . . . . ..

129

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

130

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

130

General Specifications . . . . . . . . . . ...

130

Propeller Shaft Runout . . . . . . . . . . ..

130

Journal Axial Play . . . . . . . . . . . . ..

130

REAR PROPELLER SHAFT: 3F-R-2VL107

SYMPTOM DIAGNOSIS . . . . . . .

131

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

131

NVH Troubleshooting Chart . . . . . . . . ..

131

PREPARATION . . . . . . . . . . ..

132

PREPARATION . . . . . . . . . . . ...

132

Commercial Service Tools . . . . . . . . . .

132

PERIODIC MAINTENANCE . . . . . ...

133

REAR PROPELLER SHAFT . . . . . . ...

133

Inspection . . . . . . . . . . . . . . . ..

133

REMOVAL AND INSTALLATION . . . ..

134

REAR PROPELLER SHAFT . . . . . . ...

134

Exploded View . . . . . . . . . . . . . ...

134

Removal and Installation . . . . . . . . . ...

134

Inspection . . . . . . . . . . . . . . . ..

137

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

139

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

139

General Specifications . . . . . . . . . . ...

139

Propeller Shaft Runout . . . . . . . . . . ..

139

FRONT FINAL DRIVE: F160A

SYSTEM DESCRIPTION . . . . . . ...

140

FRONT FINAL DRIVE ASSEMBLY . . . .

140

System Diagram . . . . . . . . . . . . .

140

SYMPTOM DIAGNOSIS . . . . . . .

141

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

141

NVH Troubleshooting Chart . . . . . . . . ..

141

PRECAUTION . . . . . . . . . . .

142

PRECAUTIONS . . . . . . . . . . . ...

142

Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . .

142

Service Notice or Precautions for Front Final Drive

.

142

PREPARATION . . . . . . . . . . .

143

PREPARATION . . . . . . . . . . . .

143

Special Service Tools . . . . . . . . . . ...

143

Commercial Service Tools . . . . . . . . .

145

PERIODIC MAINTENANCE . . . . . ..

146

FRONT DIFFERENTIAL GEAR OIL . . . .

146

Inspection . . . . . . . . . . . . . . . ..

146

Draining . . . . . . . . . . . . . . . . .

146

Refilling . . . . . . . . . . . . . . . . .

146

REMOVAL AND INSTALLATION . . . .

147

SIDE OIL SEAL . . . . . . . . . . . .

147

RIGHT SIDE . . . . . . . . . . . . . . .

147

RIGHT SIDE : Exploded View . . . . . . . ...

147

RIGHT SIDE : Removal and Installation . . . ...

148

LEFT SIDE . . . . . . . . . . . . . . . ...

148

LEFT SIDE : Exploded View . . . . . . . . .

148

LEFT SIDE : Removal and Installation . . . . .

149

UNIT REMOVAL AND INSTALLATION ...

150

FRONT FINAL DRIVE ASSEMBLY . . . . .

150

VQ35HR . . . . . . . . . . . . . . . . ...

150

VQ35HR : Exploded View . . . . . . . . . .

150

VQ35HR : Removal and Installation . . . . . .

150

VK50VE . . . . . . . . . . . . . . . . ...

151

VK50VE : Exploded View . . . . . . . . . ..

151

VK50VE : Removal and Installation . . . . . ..

151

UNIT DISASSEMBLY AND ASSEMBLY ..

153

SIDE SHAFT . . . . . . . . . . . . . .

153

Exploded View . . . . . . . . . . . . . ..

153

Disassembly . . . . . . . . . . . . . . ..

155

Assembly . . . . . . . . . . . . . . . ..

156

Inspection After Disassembly . . . . . . . .

156

DIFFERENTIAL ASSEMBLY . . . . . . ...

157

Exploded View . . . . . . . . . . . . . ..

157

Disassembly . . . . . . . . . . . . . . ..

159

Assembly . . . . . . . . . . . . . . . ..

162

Adjustment . . . . . . . . . . . . . . .

167

Inspection After Disassembly . . . . . . . .

171

DRIVE PINION . . . . . . . . . . . . ..

173

Exploded View . . . . . . . . . . . . . ..

173

Disassembly . . . . . . . . . . . . . . ..

175

Assembly . . . . . . . . . . . . . . . ..

177

Adjustment . . . . . . . . . . . . . . .

179

Inspection After Disassembly . . . . . . . .

181

DLN-5

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SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

182

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

182

General Specifications . . . . . . . . . . ..

182

Drive Gear Runout . . . . . . . . . . . .

182

Differential Side Gear Clearance . . . . . . ..

182

Preload Torque . . . . . . . . . . . . . .

182

Backlash . . . . . . . . . . . . . . . .

182

Companion Flange Runout . . . . . . . . ...

182

REAR FINAL DRIVE: R200

SYSTEM DESCRIPTION . . . . . . ...

183

REAR FINAL DRIVE ASSEMBLY . . . . ...

183

System Diagram . . . . . . . . . . . . .

183

SYMPTOM DIAGNOSIS . . . . . . .

185

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

185

NVH Troubleshooting Chart . . . . . . . . ..

185

PRECAUTION . . . . . . . . . . .

187

PRECAUTIONS . . . . . . . . . . . .

187

Service Notice or Precautions for Rear Final Drive

..

187

PREPARATION . . . . . . . . . . .

188

PREPARATION . . . . . . . . . . . .

188

Special Service Tools . . . . . . . . . . .

188

Commercial Service Tools . . . . . . . . .

191

PERIODIC MAINTENANCE . . . . . ...

192

REAR DIFFERENTIAL GEAR OIL . . . . ..

192

Inspection . . . . . . . . . . . . . . . ..

192

Draining . . . . . . . . . . . . . . . . .

192

Refilling . . . . . . . . . . . . . . . . .

192

REMOVAL AND INSTALLATION . . . .

193

FRONT OIL SEAL . . . . . . . . . . .

193

2WD . . . . . . . . . . . . . . . . . . .

193

2WD : Exploded View . . . . . . . . . . ...

193

2WD : Removal and Installation . . . . . . .

193

AWD . . . . . . . . . . . . . . . . . . .

197

AWD : Exploded View . . . . . . . . . . ...

198

AWD : Removal and Installation . . . . . . ...

198

SIDE OIL SEAL . . . . . . . . . . . .

203

2WD . . . . . . . . . . . . . . . . . . .

203

2WD : Exploded View . . . . . . . . . . ...

203

2WD : Removal and Installation . . . . . . .

203

AWD . . . . . . . . . . . . . . . . . . .

204

AWD : Exploded View . . . . . . . . . . ...

205

AWD : Removal and Installation . . . . . . .

205

UNIT REMOVAL AND INSTALLATION .

207

REAR FINAL DRIVE ASSEMBLY . . . . ..

207

2WD . . . . . . . . . . . . . . . . . . ..

207

2WD : Exploded View . . . . . . . . . . .

207

2WD : Removal and Installation . . . . . . .

207

AWD . . . . . . . . . . . . . . . . . . .

208

AWD : Exploded View . . . . . . . . . . ...

209

AWD : Removal and Installation . . . . . . .

209

UNIT DISASSEMBLY AND ASSEMBLY ..

211

DIFFERENTIAL ASSEMBLY . . . . . . ..

211

2WD . . . . . . . . . . . . . . . . . . ..

211

2WD : Exploded View . . . . . . . . . . .

211

2WD : Disassembly . . . . . . . . . . . ...

212

2WD : Assembly . . . . . . . . . . . . .

214

2WD : Adjustment . . . . . . . . . . . . ..

219

2WD : Inspection After Disassembly . . . . . .

223

AWD . . . . . . . . . . . . . . . . . . .

224

AWD : Exploded View . . . . . . . . . . ...

224

AWD : Disassembly . . . . . . . . . . . ...

225

AWD : Assembly . . . . . . . . . . . . .

227

AWD : Adjustment . . . . . . . . . . . . .

232

AWD : Inspection After Disassembly . . . . . .

236

DRIVE PINION . . . . . . . . . . . .

238

2WD . . . . . . . . . . . . . . . . . . ..

238

2WD : Exploded View . . . . . . . . . . .

238

2WD : Disassembly . . . . . . . . . . . ...

239

2WD : Assembly . . . . . . . . . . . . .

240

2WD : Adjustment . . . . . . . . . . . . ..

242

2WD : Inspection After Disassembly . . . . . .

245

AWD . . . . . . . . . . . . . . . . . . .

246

AWD : Exploded View . . . . . . . . . . ...

246

AWD : Disassembly . . . . . . . . . . . ...

247

AWD : Assembly . . . . . . . . . . . . .

249

AWD : Adjustment . . . . . . . . . . . . .

251

AWD : Inspection After Disassembly . . . . . .

254

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

256

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

256

General Specification . . . . . . . . . . .

256

Drive Gear Runout . . . . . . . . . . . . .

256

Differential Side Gear Clearance . . . . . . ...

256

Preload Torque . . . . . . . . . . . . . ..

256

Backlash . . . . . . . . . . . . . . . .

256

Drive Pinion Runout (2WD) . . . . . . . . ...

256

Companion Flange Runout (AWD) . . . . . .

256

REAR FINAL DRIVE: R230

DLN-6

SYSTEM DESCRIPTION . . . . . . ...

258

REAR FINAL DRIVE ASSEMBLY . . . . ...

258

System Diagram . . . . . . . . . . . . .

258

SYMPTOM DIAGNOSIS . . . . . . .

259

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

259

NVH Troubleshooting Chart . . . . . . . . ..

259

PRECAUTION . . . . . . . . . . .

260

PRECAUTIONS . . . . . . . . . . . ...

260

Service Notice or Precautions for Rear Final Drive ..

260

PREPARATION . . . . . . . . . . ..

261

PREPARATION . . . . . . . . . . . ...

261

Special Service Tool . . . . . . . . . . . ..

261

Commercial Service Tool . . . . . . . . . ..

263

PERIODIC MAINTENANCE . . . . . ...

265

REAR DIFFERENTIAL GEAR OIL . . . . ..

265

Inspection . . . . . . . . . . . . . . . ..

265

Draining . . . . . . . . . . . . . . . . .

265

Refilling . . . . . . . . . . . . . . . . ..

265

REMOVAL AND INSTALLATION . . . ..

266

FRONT OIL SEAL . . . . . . . . . . ...

266

Exploded View . . . . . . . . . . . . . ...

266

Removal and Installation . . . . . . . . . ...

267

SIDE OIL SEAL . . . . . . . . . . . ...

271

Exploded View . . . . . . . . . . . . . ...

271

Removal and Installation . . . . . . . . . ...

272

UNIT REMOVAL AND INSTALLATION ...

273

REAR FINAL DRIVE . . . . . . . . . .

273

Exploded View . . . . . . . . . . . . . ..

273

Removal and Installation . . . . . . . . . ...

273

UNIT DISASSEMBLY AND ASSEMBLY ..

275

DIFFERENTIAL ASSEMBLY . . . . . . ...

275

Exploded View . . . . . . . . . . . . . ..

275

Disassembly . . . . . . . . . . . . . . ..

276

Assembly . . . . . . . . . . . . . . . ..

278

Adjustment . . . . . . . . . . . . . . .

282

Inspection After Disassembly . . . . . . . .

286

DRIVE PINION . . . . . . . . . . . . ..

288

Exploded View . . . . . . . . . . . . . ..

288

Disassembly . . . . . . . . . . . . . . ..

289

Assembly . . . . . . . . . . . . . . . ..

290

Adjustment . . . . . . . . . . . . . . .

292

Inspection After Disassembly . . . . . . . .

293

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

294

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

294

General Specification . . . . . . . . . . .

294

Drive Gear Runout . . . . . . . . . . . .

294

Side Gear Clearance . . . . . . . . . . .

294

Preload Torque . . . . . . . . . . . . . .

294

Backlash . . . . . . . . . . . . . . . ...

294

Companion Flange Runout . . . . . . . . ...

294