Infiniti EX35. Manual — part 528
DLN-62
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ETX13B]
FRONT CASE AND REAR CASE
20. Install companion flange while aligning the matching mark (A) of
mainshaft with the mark (B) of companion flange.
21. Tighten self-lock nut to the specified torque with flange wrench
(A) (commercial service tool).
CAUTION:
Never reuse self-lock nut.
22. Install mainshaft oil seal until it is flush with end face of front
case with the drift (A) [SST: ST30720000 (J-25405)].
CAUTION:
• Never reuse mainshaft oil seal.
• Apply transfer fluid to mainshaft oil seal.
• When installing, never incline mainshaft oil seal.
23. Install front oil seal until it is flush with end face of front case with
the drift (A) [SST: ST27862000 (
—
)].
CAUTION:
• Never reuse front oil seal.
• Apply transfer fluid to front oil seal.
• When installing, never incline front oil seal.
24. Apply sealant to threads of drain plug. Then, install it to rear
case.
Use Genuine Silicone RTV or equivalent. Refer to
ommended Chemical Products and Sealants"
CAUTION:
Remove old sealant and oil adhering to threads.
25. Set gasket to filler plug. Install it to rear case.
CAUTION:
• Never reuse gasket.
• After oil is filled, tighten filler plug to specified torque.
Inspection
INFOID:0000000003135730
Check items below. If necessary, replace them with new ones.
CASES
JPDIE0060ZZ
JPDIE0079ZZ
JPDIE0080ZZ
JPDIE0081ZZ
FRONT CASE AND REAR CASE
DLN-63
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ETX13B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
• Contact surfaces of bearing for wear, damage, etc.
• Damage and cracks of case.
BEARING
• Damage and rough rotation of bearing.
SHAFT
• Damage, peeling, dent, uneven wear, bending, etc. of shaft.
GEARS AND CHAIN
• Excessive wear, damage, peeling, etc. of gear and chain.
PDIA0293E
PDIA0300E
PDIA0294E
SDIA2365E
DLN-64
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ETX13B]
MAINSHAFT
MAINSHAFT
Exploded View
INFOID:0000000003566119
Disassembly
INFOID:0000000003135732
1.
Separate front case and rear case, then remove mainshaft assembly. Refer to
1.
Drive chain
2.
Front drive shaft rear bearing
3.
Front drive shaft
4.
Front drive shaft front bearing
5.
Sprocket
6.
Mainshaft
7.
Needle bearing
8.
Snap ring
9.
Mainshaft bearing
10. Front case
11.
Front oil seal
12. Mainshaft oil seal
13. Oil cover
14. Electric controlled coupling
15. Spacer
16. Snap ring
17. O-ring
18. Oil gutter
19. Drain plug
20. Baffle plate
21. Rear bearing
22. Snap ring
23. Spacer
24. Rear oil seal
25. Companion flange
26. Self-lock nut
27. Breather tube
28. Rear case
29. Harness bracket
30. Retainer
31. Filler plug
32. Gasket
1: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to
GI-15, "Recommended Chemical Products and Sealants"
2: Apply Genuine Silicone RTV or equivalent. Refer to
GI-15, "Recommended Chemical Products and Sealants"
: Apply transfer fluid. Refer to
MA-10, "Fluids and Lubricants"
Refer to
for symbols not described above.
JPDIE0057GB
MAINSHAFT
DLN-65
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ETX13B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
2.
Remove snap ring (1) from mainshaft.
3.
Remove spacer from mainshaft.
4.
Remove electric controlled coupling and sprocket from main-
shaft.
5.
Remove needle bearing from mainshaft.
Assembly
INFOID:0000000003135733
1.
Install needle bearing to mainshaft.
CAUTION:
Apply transfer fluid to periphery of needle bearing.
2.
Install sprocket and electric controlled coupling to mainshaft.
3.
Install spacer to main shaft.
4.
Install snap ring (1) to mainshaft.
CAUTION:
Never reuse snap ring.
5.
Install mainshaft assembly to rear case, then install front case
and rear case. Refer to
Inspection
INFOID:0000000003135734
Check items below. If necessary, replace them with new ones.
CASES
• Contact surfaces of bearing for wear, damage, etc.
• Damage and cracks of case.
BEARING
JPDIE0082ZZ
JPDIE0083ZZ
JPDIE0082ZZ
PDIA0293E
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